Broshurë ODM Jc5000 Noful Crusher
1. HAPJE NGA PIKA E DIKIMIT
Rritja e kostove operative dhe koha e paparashikueshme e joproduktive po gërryen rentabilitetin e gurores suaj ose të minierës? Primary crushing is the cornerstone of your aggregate or mineral processing circuit, yet it presents persistent challenges. Merrni parasysh këto pengesa të zakonshme operacionale:
Koha e tepërt joproduktive për mirëmbajtje: Frequent liner changes and unexpected mechanical failures halt your entire production line, kushton mijëra në orë në qarkullim të humbur.
Konsumi i lartë i pjesëve të konsumit: The constant impact of abrasive materials leads to premature failure of jaw plates and side liners, driving up your costperton and creating inventory headaches.
Gradim i paqëndrueshëm i produktit: An unstable or inefficient crushing chamber fails to produce a consistent, wellshaped product, causing bottlenecks in secondary crushing and affecting final product quality.
Rritja e kostove të energjisë: Inefficient crushing action directly translates to higher power consumption per ton of processed material, a significant and growing operational expense.
Shqetësimet e integritetit strukturor: Cyclical loading and vibration can lead to frame fatigue cracks over time, risking catastrophic failure and major capital expenditure.
How do you select a primary jaw crusher that directly addresses these issues with proven engineering, reduces your total cost of ownership, and delivers reliable tonnage year after year?
2. PËRMBLEDHJE E PRODUKTIT: ODM JC5000 Jaw Crusher
The ODM JC5000 is a heavyduty, Thërrmues me nofulla të vetme, i projektuar për thërrmim primar me kapacitet të lartë në miniera, gurore, dhe prodhimi agregat në shkallë të gjerë. Projektuar për instalimin e impianteve të palëvizshme, përpunon shkëmbinj të fortë, xeherore, and recycled concrete into a consistent primary feed.
Rrjedha e punës operative:
1. Marrja e ushqimit: Material i madh (deri në 1250 mm) ngarkohet në thellësi, plesht i përforcuar për ushqim.
2. Veprimi dërrmues: The aggressive elliptical stroke of the singletoggle mechanism applies compressive force against the fixed jaw plate, effectively breaking the material.
3. Cilësimi i shkarkimit: Vendosja e anës së mbyllur (CSS) is hydraulically adjustable from 150mm to 300mm under load, allowing quick product size changes without stopping the crusher.
4. Shkarkimi i produktit: Crushed material exits through the bottom discharge opening onto your primary conveyor system.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për hard rock (granit, bazalt), mineral hekuri, mineral bakri, and demolition concrete in primary stationary crushing stations. Maximum recommended feed strength is 350 MPa.
Kufizimet: Not designed for mobile applications or as a portable plant. Not suitable for sticky or clayrich materials without prior scalping; requires a grizzly feeder for optimal performance.
3. TIPARET THEMELORE
Dhoma e Thërrmimit të Thellë & Kinematika agresive | Baza Teknike: Këndi i optimizuar i thithjes dhe goditje e gjatë | Përfitimi Operacional: Increased capacity and improved particle shape reduction | Ndikimi i ROI: Higher throughput per operating hour maximizes plant revenue
Kornizë e fabrikuar HeavyDuty me dizajn të çliruar nga stresi | Baza Teknike: Analiza e elementeve të fundme (FEA) ndërtim çeliku i optimizuar | Përfitimi Operacional: Unmatched durability under cyclical loads; eliminates frame cracking | Ndikimi i ROI: Extended structural life prevents premature capital replacement
Rregullimi hidraulik i ndërrimit & Sistemi i pastrimit | Baza Teknike: Integrated hydraulic ram replaces manual toggle plates | Përfitimi Operacional: I sigurt, rapid CSS adjustment and automatic clearing of chamber blockages in minutes | Ndikimi i ROI: Redukton kohën e ndërprerjes deri në 80% for setting changes and clearing events
Sistemi i fiksimit të pllakës së nofullës me pykë | Baza Teknike: Mechanically locked wedges without backing resin | Përfitimi Operacional: Më shpejt, safer jaw plate changes with standard tools; ensures secure plate seating | Ndikimi i ROI: Cuts liner change downtime by half compared to bolted systems
Kushinetat sferike me rul & Vulat e Labirintit | Baza Teknike: Oversized bearings rated for heavy radial/axial loads; vulosje me shumë faza | Përfitimi Operacional: Higher reliability under shock loading; effective exclusion of dust and contaminants | Ndikimi i ROI: Zgjat jetën e shërbimit të kushinetave me mbi 40%, reducing maintenance costs
Baza motorike e integruar & VBelt Drive | Baza Teknike: Unified baseplate for crusher motor/sheaves; highgrip Vbelts | Përfitimi Operacional: Instalim i thjeshtuar; maintains consistent drive efficiency with minimal slippage | Ndikimi i ROI: Lowers installation costs by 15% and reduces energy loss from drive inefficiency
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi standard i industrisë | ODM JC5000 Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria (Koha e funksionimit) | ~8590% (planifikuar & ndalesa të paplanifikuara) |> 94% disponueshmëria e dokumentuar| +510% orë më produktive |
| Koha e ndërrimit të linjës (Pllakat e nofullës) | 1224 orë (sistem me bulona) |> 812 orë (wedge system)| Deri në 50% kohë joproduktive |
| Konsumi i Energjisë (kWh/ton) Ndryshon sipas materialit| Vija bazë = 100% |> ~92% relative consumption| Deri në 8% energy cost per tonne |
| Koha mesatare ndërmjet dështimit (Komponentët kryesorë)| ~10,000 operating hours |> >14,000 orët e punës| +40% component lifespan |
5. SPECIFIKIMET TEKNIKE
Hapja e furnizimit: 1400mm x 1200 mm
Madhësia maksimale e furnizimit: 1250mm
Gama e cilësimeve anësore të mbyllura: 150mm 300 mm
Gama e Kapacitetit (varies with CSS & material): 750 1500 ton në orë
Kërkesa e fuqisë së makinës: 200 kW / Up to AC motor options available
Pesha totale (Vetëm polic): Përafërsisht 86 ton
Specifikimet kryesore të materialit:
Klasa e kornizës së çelikut：Pllakë çeliku me rezistencë të lartë
Pllakat e nofullës：Çeliku mangan , optional premium alloys available
Bosht ekscentrik：Çeliku i aliazhuar i falsifikuar
Gama e temperaturës së funksionimit： 20°C to +45°C （with appropriate lubricants）
Dimensionet (L x P x H): ~ 6m x 4m x 5m （approximate footprint）
6. Skenarët e APLIKIMIT
Granite Quarry Primary Crushing Plant Challenge：Frequent frame weld failures on existing crushers led to unplanned shutdowns every months，costing over $50k annually in repairs lost production。Zgjidhje：Replacement with an ODM JC5000 Jaw Crusher，specifically selected for its FEAoptimized，stressrelieved frame design。Rezultatet：Zero structural issues after months of operation。Availability increased by %，achieving payback on investment within months through reduced repair costs sustained throughput。
Iron Ore Processing Facility Challenge：High abrasion wear on jaw plates resulted in poor product gradation control costly，weekly inventory checks。Zgjidhje：Installation of an ODM JC5000 equipped with optional premium alloy jaw plates the hydraulic CSS adjustment system。Rezultatet：Jetëgjatësia e linjës është zgjatur me %，allowing predictable changeout schedules。Onthefly CSS adjustments enabled operators finetune product size meet downstream mill feed specifications，reduktimin e ngarkesës riqarkulluese。
7. KONSIDERATA TREGTARE
The ODM JC5000 Jaw Crusher is offered as a complete package，including crusher motor drive guards。
Nivelet e çmimeve：
1. Konfigurimi i bazës ：Standard manganese jaw plates standard bearings。
2 Performance Package ：Includes premium alloy jaw plates upgraded bearing monitoring sensors automated lubrication system。
3 Paketa e rrëshqitjes me çelës në dorë ：Crusher premounted on a structural skid complete with motor starters local control panel（significant installation savings）。
Karakteristikat opsionale：
Sistemi i spërkatjes për shtypjen e pluhurit në bord。
Remote monitoring telemetry kit for CSS power draw。
Specialty liner profiles for specific product shaping。
Paketat e Shërbimit：
Extended warranty plans up years。
Guaranteed parts availability programs with hour emergency dispatch。
Annual health inspection audits performed certified technicians。
Opsionet e financimit：
Capital lease operating lease structures available through partners。
Project financing can be arranged qualifying largescale greenfield developments。
8 FAQ
Q What is the recommended foundation design for the JC5000？
A Detailed foundation drawings static dynamic load data are provided upon order。Reinforced concrete foundations are mandatory；our engineering team can review your civil plans。
Q Can the JC5000 be integrated into our existing PLCcontrolled plant？
A Po。The crushers lubrication hydraulic systems come standard with standard voltage signal outputs（for running blockage alarms）can be easily wired into your central control room。
Q How does the hydraulic toggle system affect maintenance compared traditional designs？
A It eliminates mechanical toggle plates tension rods simplifying the kinematics。Maintenance involves checking hydraulic fluid levels hose integrity—tasks that are faster less laborintensive than adjusting mechanical systems。
Q What is the typical lead time delivery？
A Standard configurations have confirmed lead time of weeks from order confirmation exworks。Skidmounted versions require additional weeks for fabrication。
Q Are wear part patterns held stock？
A Yes critical wear parts like jaw plates side liners common configurations are held regional warehouse centers ensure day delivery minimize your inventory holding needs。
Q What training provided？
A Comprehensive operational safety maintenance training conducted at your site during commissioning included with purchase We provide digital manuals video libraries。
Q What financing terms are available commercial buyers？
A We offer several options including straight purchase capital leases which may provide tax benefits Flexible terms tailored project cash flow profiles can be structured through our financial partners
