ODM Harga Hammer Mill Wholesalers
1. HAPJE NGA PIKA E DIKIMIT
A po menaxhoni kostot e përsëritura dhe pengesat operacionale në procesin tuaj të zvogëlimit të madhësisë? Shpërndarja jokonsistente e madhësisë së grimcave, frekuenca e tepërt e zëvendësimit të pjesëve të konsumit, dhe kohët e paplanifikuara joproduktive për mirëmbajtje nuk janë vetëm shqetësime – ato ndikojnë drejtpërdrejt në fundin tuaj. Kur mulliri juaj me çekiç nuk funksionon mirë, përballeni me rritje të konsumit të energjisë për ton të përpunuar, kosto më të larta të inventarit të pjesëve të këmbimit, and potential downstream processing delays.
Is inconsistent feed material causing unpredictable output fineness and affecting your final product quality?
A po zëvendësoni çekiçët, ekranet, and liners too often, struggling with both parts costs and labor hours?
Does mill vibration or bearing failure lead to catastrophic unplanned shutdowns, duke ndaluar të gjithë linjën tuaj të prodhimit?
Are you sacrificing throughput capacity because your current equipment cannot handle material variability or requires constant operator adjustment?
These challenges underscore the need for a hammer mill engineered not just to crush, but to deliver operational reliability and predictable costperton performance.
2. PËRMBLEDHJE E PRODUKTIT: ODM HeavyDuty Hammer Mill
Kjo ODM (Prodhuesi i dizajnit origjinal) hammer mill is a robust industrial impact crusher designed for highvolume reduction of mediumhard to hard materials. It is engineered for continuous operation in demanding mineral processing, prodhimi agregat, and industrial milling applications.
Rrjedha e punës operative:
1. Furnizimi i kontrolluar: Materiali futet nëpërmjet një sistemi të rregulluar të ushqimit (p.sh., ushqyes vibrues, shirit transportues) në dhomën e bluarjes.
2. Reduktimi i ndikimit: Çekinë me rrotullim të shpejtë (mounted on a heavyduty rotor) japin energji kinetike, shattering material against the breaker plates and chamber walls.
3. Klasifikimi i madhësisë: Sized particles exit through a perforated screen grate; Materiali i tepërt mbetet në dhomë për reduktim të mëtejshëm.
4. Shkarkimi: Processed material is conveyed away for the next stage of operation.
Fusha e Aplikimit: Ideale për gur gëlqeror, gipsi, qymyr, agregate, materiale ndërtimi të ricikluara, dhe xeherore të caktuara metalike. Nuk rekomandohet për materiale shumë gërryese (p.sh., rërë silicë) without specific alloy configurations, ose për ngjitës, highmoisture content feeds that may cause screen clogging.
3. TIPARET THEMELORE
Sistemi i rotorit të kthyeshëm | Baza Teknike: Dizajni simetrik i rotorit lejon rrotullimin në fund të fundit | Përfitimi Operacional: Dyfishon jetën e shërbimit të skajeve të çekiçit përpara zëvendësimit; enables quick change of impact direction to combat asymmetric wear | Ndikimi i ROI: Reduces annual hammer inventory costs by up to 50% dhe zgjat intervalet kryesore të shërbimit.
Veshje të segmentuara | Baza Teknike: Bolton liner sections made from alloy steel or AR plate | Përfitimi Operacional: Individual sections can be replaced during scheduled maintenance without dismantling the entire housing; minimizon kohën e ndërprerjes | Ndikimi i ROI: Redukton kohën e ndërprerjes së zëvendësimit të astarit përafërsisht 70% compared to weldedplate designs.
Balancimi Dinamik & Kushineta HeavyDuty | Baza Teknike: Factory rotor balancing to ISO G6.3 standard paired with oversized spherical roller bearings | Përfitimi Operacional: Eliminates destructive vibration at operational speeds; ensures smooth running under variable load conditions | Ndikimi i ROI: Zgjat jetën e shërbimit të kushinetave me mbi 40%, preventing costly secondary damage from vibrationinduced failure.
Ekrani i Ndryshimit të Shpejtë & Hammer System | Baza Teknike: Hydraulic or mechanical assist systems for accessing the grinding chamber | Përfitimi Operacional: Enifies changeover of screen grate sizes and hammer sets in hours instead of shifts | Ndikimi i ROI: Increases plant flexibility and uptime; allows rapid adaptation to different product specifications with minimal lost production.
Dual Drive Pulley Configuration | Baza Teknike: Multiple Vbelt sheaves distributing power from dual motor drives | Përfitimi Operacional: Provides redundant power transmission; reduces stress on individual belts and motors; allows for easier tensioning | Ndikimi i ROI: Lowers risk of complete drive failure; improves overall transmission efficiency by 35%, reducing energy waste.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi standard i industrisë | This ODM Hammer Mill Solution | Avantazhi i dokumentuar |
| : | : | : | : |
| Tonelata në orë / kWh (for ~25mm limestone) | 8 10 TPH/kWh | 11 13 TPH/kWh | +2030% Efikasiteti i Energjisë |
| Jetëgjatësia e çekiçit (under defined conditions) | 400 600 orët e punës | 800 1,200 orët e punës (e kthyeshme) | +100% Jeta e shërbimit |
| Koha e ndryshimit të ekranit (for major size change) | 8 12 orët e punës | 3 5 orët e punës (with assist)| 60% Koha e ndërprerjes |
| Niveli i zhurmës në 1 Metër (nën ngarkesë të plotë)| >105 dB(A) | <98 dB(A) (with sealed housing)| Improved OSHA Compliance |
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: varur nga modeli, nga 50 TPH deri në fund 300 TPH in aggregate applications.
Kërkesat për fuqi: Nga 160 kW deri në 630 kW (250 HP - 850 HP), configured for either direct drive or belt drive.
Diametri i rotorit & Gjerësia: Options from Φ1000mm x L1200mm to Φ2000mm x L3000mm.
Specifikimet e materialit: Strehimi i ndërtuar nga pllaka çeliku me karbon të rëndë (>20mm thick). Standard hammers are forged alloy steel; optional DuroMax™ or manganese steel alloys available. Rotor shaft is hightensile forged steel.
Madhësia maksimale e furnizimit: Up to ≤500mm edge length depending on model.
Gama e madhësisë së produktit: Adjustable from ≤5mm to ≤50mm based on screen selection.
Gama e temperaturës së funksionimit: Ambient to +60°C (+140°F); bearing housings include provisions for cooling if required.
Mbajtja e pluhurit: Fully sealed housing with multiple shaft seals; flanged connections for dust extraction systems.
6. Skenarët e APLIKIMIT
Fabrika e prodhimit të agregatit – Përpunimi i gurit gëlqeror
Sfida: A quarry’s existing hammer mill produced excessive fines (<3mm), wasting marketable product fractions while struggling with high vibration that led to quarterly bearing failures.
Zgjidhje: Implementation of a midrange ODM hammer mill with a dynamically balanced rotor and optimized screen grate geometry.
Rezultatet: Fines generation reduced by ~18%, rritja e rendimentit të produktit të shitshëm. Bearing service life extended to over 18 muaj pune të vazhdueshme. Overall plant availability increased by an estimated ~5%.
Mineral Processing Pilot Plant – Versatility Requirement
Sfida: An engineering contractor required flexible crushing equipment for pilot testing various ore types without lengthy reconfiguration periods between tests.
Zgjidhje: Installation of an ODM hammer mill featuring the quickchange screen/hammer system and reversible rotor.
Rezultatet: Changeover time between different ore test batches reduced from one full day to under four hours. The reversible rotor feature allowed them to process a highly abrasive sample without immediate parts replacement after initial wear was observed.
7. KONSIDERATA TREGTARE
Pricing tiers are structured according to capacity rating and construction material grade:
Seria standarde e detyrës: For consistent feed materials like coal or softer aggregates. Offers core reliability at an entry capital cost.
Seria HeavyDuty: The most common specification for general quarrying and mineral processing, featuring all core features listed above.
SevereDuty Series: Includes upgraded alloys throughout wear components (astar,çekiçët), specialized shaft seals,and premium bearings for highly abrasive or corrosive feeds.
Karakteristikat opsionale përfshijnë:
Sisteme të automatizuara të lubrifikimit
Sensorët e monitorimit të dridhjeve me integrim PLC
Explosionproof construction
Custom mobile skid mounting
Service packages range from basic commissioning support up through comprehensive annual maintenance contracts with guaranteed parts availability windows.Financing options including leasetoown programs are available through partner institutions,making capital expenditure manageable within operational budgets.
8.FAQ
Q1:What level of moisture in feed material can this hammer mill handle?
A1:Practical field data suggests optimal operation with feed moisture below ~15%.For higher moisture content,fines may agglomerate,causing screen blinding.A heated chamber option is available for specific highmoisture applications like certain clays.
Q2:What is the typical lead time on critical wear parts like hammers or screens?
A2:Due our ODM manufacturing model we maintain substantial raw stock.For standard alloys lead times average two weeks.Guaranteed expedited shipping options exist within our service contracts ensuring minimal operational disruption
Q3.How does this equipment integrate with our existing feeding conveying system?
A3:The mills are designed with standardized inlet outlet flange dimensions adaptable via transition pieces.Engineering drawings are provided upfront allowing your team contractors plan integration seamlessly into existing layouts
Q4.What kind foundation required installation ?
A4:A reinforced concrete foundation mass approximately three times machine weight recommended dampen operational vibrations.Detailed foundation drawings anchor bolt templates included delivery documentation
Q5.Are performance guarantees offered ?
A5 Yes we provide guaranteed throughput capacity particle size distribution curves based controlled test runs agreed representative sample material prior contract finalization
Q6.Can you supply matching ancillary equipment feeders conveyors dust collection ?
A6 As an ODM manufacturer we act as single point contact source coordinate supply all necessary ancillary equipment through vetted partners simplifying procurement logistics ensuring system compatibility
