ODM Gyratory Crusher Shipping
1. HAPJE NGA PIKA E DIKIMIT
Rritja e kostove operacionale dhe disponueshmëria e paparashikueshme po gërryen rentabilitetin e qarkut tuaj primar dërrmues? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, Faza parësore e dërrmimit është një pengesë kritike ku joefikasitetet kalojnë nëpër të gjithë linjën e përpunimit. Sfidat e zakonshme përfshijnë:
Kohë joproduktive të paplanifikuara: Premature wear of critical components like mantles and concaves leads to frequent, disruptive stoppages for maintenance, që kushton qindra mijëra në xhiro të humbura.
Trajtimi i paqëndrueshëm i ushqimit: Fluctuating feed sizes and material hardness cause chokefeeding issues or poor cavity utilization, reducing effective capacity and increasing power spikes.
Shpenzime të larta operative: The combined cost of energy consumption, zëvendësimet e astarit, and manual adjustment labor creates a significant ongoing financial burden.
Fondacioni & Kompleksiteti i instalimit: Traditional designs require massive, costly civil works and extended installation timelines, delaying project ROI.
Po sikur polici juaj kryesor të mund të ofronte disponueshmëri më të lartë, predictable maintenance cycles, and lower costperton metrics? The solution requires a design focused on durability, automatizimi inteligjent, and engineered efficiency.
2. PËRMBLEDHJE E PRODUKTIT
Thërrmuesi rrotullues ODM është një punë e rëndë, primary compression crusher engineered for the first stage of reducing runofmine ore or quarry rock. Është projektuar për tonazh të lartë, continuous operation in fixedplant mining and aggregate production.
Rrjedha e punës operative:
1. Marrja e ushqimit: Large dump trucks or loaders deposit runofmine material into the topmounted feed hopper.
2. Thërrmimi Kompresiv: The central gyrating mantle eccentrically rotates within the stationary concave, progressively crushing rock as it moves downward through the chamber.
3. Shkarkimi: Crushed product exits through the bottom discharge opening (set by the mainshaft position) onto the primary conveyor for transport to downstream processes.
Fusha e Aplikimit: Ideale për kapacitet të lartë (1,500 12,000+ tph) primary crushing of abrasive hard rock (mineral hekuri, mineral bakri, granit) and blastfragmented limestone. It is the preferred solution for largescale mining operations and major aggregate quarries.
Kufizimet: Not suitable for recycled concrete/asphalt or highly plastic/claybound materials. Requires a stable electrical power supply and significant capital investment best justified by longterm, highvolume production plans.
3. TIPARET THEMELORE
Dizajni konkav i patentuar | Baza Teknike: Segmentuar, alloyoptimized liner system with interlocking geometry | Përfitimi Operacional: Enables staged replacement of worn sections during planned maintenance windows; zvogëlon kohën e ndryshimit deri në 30% compared to full concave replacement | Ndikimi i ROI: Lowers liner inventory costs and increases crusher availability by an average of 5% çdo vit
Rregullorja e integruar e vendosjes automatike (IASR) | Baza Teknike: Hydraulic control system linked to realtime motor power draw sensors | Përfitimi Operacional: Automatically maintains closedside setting (CSS) to compensate for liner wear; prevents power overloads | Ndikimi i ROI: Maintains consistent product gradation and throughput; reduces energy waste; e vlerësuar 24% improvement in overall circuit efficiency
Dizajni i guaskës së sipërme pa merimangë | Baza Teknike: Eliminates traditional spider bridge; utilizes a singlepiece top shell with feed distribution lips | Përfitimi Operacional: Removes a major maintenance component; allows safer, faster mantle installation/removal; prevents material bridging at feed entry | Ndikimi i ROI: Reduces major service downtime by up to two days per event; lowers labor costs and safety risks
Hidroset™ Tramp Release & Sistemi i pastrimit | Baza Teknike: Dualacting hydraulic cylinders supporting the mainshaft | Përfitimi Operacional: Provides instantaneous release from tramp iron events without stopping the crusher; allows cavity clearing in minutes versus hours | Ndikimi i ROI: Parandalon dëmtimet katastrofike; field data shows a reduction in tramprelated downtime by over 90%
Drive direkt & Bashkim kufizues i çift rrotullues | Baza Teknike: Lowspeed synchronous motor coupled directly to the eccentric via an air clutch with torque limiter | Përfitimi Operacional: Eliminon mirëmbajtjen e Vbelt; siguron fillimin e qetë nën ngarkesë; protects gear train from shock loads | Ndikimi i ROI: Reduces annual drive system maintenance costs; improves power transmission efficiency by approximately 3%
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi bazë i industrisë | Zgjidhje polic rrotullues ODM | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Liner Life (Ore gërryese)| ~ 6 muaj (Baza bazë) | Upgraded Manganese Steel & Profile Optimization| +1525% Jetë e zgjatur |
| Koha e Rimëkëmbjes së Hekurit Tramp| 48 orët (Manual Clearing)
Hydroset™ Automated Cycle| <1 Hour |
| Efikasiteti i Energjisë (kWh/ton)| Vija bazë = 100%
Drive direkt & Optimal Kinematics| ~7% Reduction in Specific Energy Consumption |
| Mantle Changeout Time| 2436 orët
Dizajni pa merimangë & Tooling System| ~30% Faster Changeout |
| Disponueshmëria (Vjetore)| ~ 9294%
Enhanced Reliability Features|<96% |
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: I konfigurueshëm nga 1,500 deri në fund 12,000 tonë metrikë në orë (tph), varet nga përzgjedhja e modelit dhe materiali i ushqimit.
Fuqia motorike: Gama standarde nga 450 kW në 1,200 kW (600 HP 1600 HP), with options for higher horsepower.
Hapja e furnizimit: Madhësitë e hendekut nga 1,000 mm në 1,500 mm.
Korniza kryesore & Shells: Fabricated from hightensile steel plate with stressrelieved welding; critical areas feature additional wear protection.
Asambleja ekscentrike: Forged alloy steel eccentric bushing running in a precisionmachined bronze sleeve.
Dimensionet & meshë: Approximate installed height ranges from 7m to 10m; pesha totale e funksionimit ndërmjet 250 550 ton metrikë në varësi të modelit.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 40°C deri në +50°C. Dust sealing systems are standard for harsh environments.
6. Skenarët e APLIKIMIT
Zgjerimi i minierës së bakrit
Sfida: Nevojitet një operacion i madh bakri për të rritur kapacitetin e impiantit 25%. Their existing primary crusher was at maximum capacity with frequent linerrelated stoppages causing bottlenecking.
Zgjidhje: Installation of an ODM Gyratory Crusher with IASR automation was integrated into their expansion circuit.
Rezultatet: Arritja e xhiros së qëndrueshme në kapacitetin e projektimit prej 6,500 tph. Jeta e linjës u rrit me 18%, duke kontribuar në një rritje të përgjithshme të disponueshmërisë së impiantit prej 3%. The project met its tonnage uplift target within six months of commissioning.
Përmirësimi i gurores së agregatit të granitit
Sfida: A large quarry supplying rail ballast faced inconsistent product sizing due to manual CSS adjustments on an aging gyratory crusher. This led to recrushing cycles and wasted capacity.
Zgjidhje: Replacement with an ODM Gyratory Crusher featuring the Integrated Automatic Setting Regulation system.
Rezultatet: Product gradation consistency improved dramatically (+/5mm tolerance held consistently). Yield of inspec product increased by an estimated 8%, directly improving revenue per ton crushed while lowering energy costs associated with reprocessing.
7. KONSIDERATA TREGTARE
ODM Gyratory Crushers are offered across three capability tiers:
Seria standarde e detyrës: Për materiale ushqimore të qëndrueshme si gur gëlqeror. Focus on costeffective reliability for aggregate producers.
Seria e detyrës së rëndë: Engineered for hard rock mining (copper iron gold ores). Includes upgraded liners bearings and sealing as standard
Super Duty Series: For ultrahigh tonnage megamine applications featuring enhanced monitoring systems premium metallurgy
Optional features include advanced condition monitoring sensors dust suppression ring packages automated lubrication systems
Service packages range from basic commissioning support up to comprehensive multiyear performance contracts covering parts planned maintenance
Financing options including equipment leasing project financing are available through partners subject to credit approval
8. FAQ
Q What infrastructure modifications are required when replacing an older gyratory crusher?
A The ODM design emphasizes footprint compatibility Our engineering team provides detailed foundation analysis Most models can utilize existing footings with minor modifications significantly reducing retrofit time cost
Q How does your automation system interface with our existing plant DCS/SCADA?
A The crushers PLCbased control system offers standard communication protocols Modbus TCP/IP Profinet etc allowing seamless data exchange for remote monitoring setpoint adjustment within your central control room
Q What is your lead time from order placement to shipment?
A Lead times vary based on model specification Current standard lead times range between 9 months We offer expedited manufacturing slots subject feasibility assessment
P A jepni garanci për performancën??
A Yes we offer guaranteed capacity throughput based on agreed feed material specifications as well as guaranteed maximum specific energy consumption kWh/ton under defined operating conditions These are formalized within our commercial proposal
Q What training do you provide for our operations maintenance teams?
A We include comprehensive onsite training during commissioning covering safe operation routine maintenance procedures troubleshooting Classroom training manuals digital resources are also provided
