Pajisje dërrmuese të mineralit të artë ODM

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN OPENING Are you facing persistent bottlenecks in your gold processing circuit due to unreliable primary crushing? Madhësia e ushqimit jokonsistente, konsumimi i tepërt i astarit, and unplanned maintenance stops directly erode your profit margins. Merrni parasysh këto sfida të përbashkëta operacionale: Kostot e larta të pushimit: Mechanical failures in the primary crusher can halt your entire milling circuit, duke kushtuar…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Are you facing persistent bottlenecks in your gold processing circuit due to unreliable primary crushing? Madhësia e ushqimit jokonsistente, konsumimi i tepërt i astarit, and unplanned maintenance stops directly erode your profit margins. Merrni parasysh këto sfida të përbashkëta operacionale:
Kostot e larta të pushimit: Mechanical failures in the primary crusher can halt your entire milling circuit, kushton mijëra në orë në prodhim të humbur.
Dështimi i pjesës së konsumimit të parakohshëm: Xeherore gërryese të arit, especially those with high silica content, rapidly degrade crusher liners and mantles, duke çuar në të shpeshta, costly replacements and compromised product sizing.
Çlirim joefikas: Poorly sized crusher product (p.sh., slabby or oversized material) reduces downstream grinding circuit efficiency, rritja e konsumit specifik të energjisë (kWh/t) and limiting gold recovery.
Puna e Lartë Operacionale: Manual clearing of bridging and blockages, along with constant monitoring for wear, ties up skilled personnel on reactive tasks.

Is your current primary crushing solution delivering the availability and costpertonne required for profitable gold ore processing? The right ODM gold ore crushing equipment is engineered to address these exact pain points.

2. PËRMBLEDHJE E PRODUKTIT

Kjo linjë produktesh përfshin punë të rënda, stationary primary jaw crushers specifically engineered for the rigorous demands of hard rock gold mining. Designed as Original Design Manufacturer (ODM) equipment, these crushers are built to client specifications for integration into greenfield projects or existing plant upgrades.

Rrjedha e punës operative:
1. RunofMine (ROM) gold ore is fed via a grizzly feeder to the crusher’s vibrating grizzly section.
2. Oversize material is directed into the robust crushing chamber where a highpivotpoint jaw design applies compressive force.
3. Produkt i grimcuar, along with grizzly throughs, discharges onto the main plant conveyor at a consistent 6" te 8" nominal size, ready for secondary crushing or direct feed to a SAG mill.

Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideal for primary crushing of hard rock gold ores (venat e kuarcit, xeherore sulfide), ensuring reliable firststage size reduction in CIP/CIL or gravity circuits.
Kufizimet: Nuk është projektuar për të lagur, xehe ngjitëse pa skalpim paraprak; maximum feed size is dependent on model selection.

3. TIPARET THEMELORE

Korniza HeavyDuty & Welded Structure | Baza Teknike: Analiza e elementeve të fundme (FEA) shpërndarje e optimizuar e stresit | Përfitimi Operacional: Eliminates frame fatigue cracking under cyclical loading from tramp metal or uncrushables | Ndikimi i ROI: Extended structural life reduces capital replacement risk over the plant lifecycle.

Manganese Steel Liners with Thickening at Critical Points | Baza Teknike: Wear modeling based on ore abrasion index data | Përfitimi Operacional: Jeta e linjës u rrit me 2035% in highsilica applications, maintaining cavity geometry for consistent throughput | Ndikimi i ROI: Lower costpertonne for wear parts and reduced changeout frequency.

Rregullimi hidraulik & Sistemi i pastrimit | Baza Teknike: Integrated dualacting hydraulic cylinders replace traditional manual shims | Përfitimi Operacional: Operators can adjust CSS or clear a blockage in under 10 minutes from a remote location | Ndikimi i ROI: Minimizes downtime events by up to 80% compared to manual methods.

Bosht ekscentrik i farkëtuar me forcë të lartë | Baza Teknike: Use of ASTM A668 steel forgings with superior fatigue resistance | Përfitimi Operacional: Withstands peak loads from hard ore sections; eliminates shaft failure as a cause of catastrophic stoppage | Ndikimi i ROI: Protects against major component replacement costs exceeding typical liner sets.

Advanced Bearing Housing Design | Baza Teknike: Labyrinth seals with grease purging capability | Përfitimi Operacional: Effectively excludes dust and contaminants from roller bearings in dusty crushing environments | Ndikimi i ROI: Bearing service intervals extended by 40%, lowering maintenance costs and failure risk.

Modular Discharge Setting Adjustment | Baza Teknike: Toggle plate and seat design allows for modular replacement of wear surfaces | Përfitimi Operacional: Reduces corrective maintenance time during CSS changes; worn components are replaced individually | Ndikimi i ROI: Lowers longterm service costs by targeting replacement parts only where wear occurs.

4. PËRPARËSITË KONKURRETARE

| Metrikë e performancës | Standardi i Industrisë (Thërrmuesi mesatar i nofullës) | ODM Gold Ore Crushing Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria mekanike (%)| 88 92% | 95 97%| +5% te +9% |
| Liner Life (Ore gërryese) (orët)| 1,200 1,500| 1,600 2,000| +25% te +33% |
| Konsistenca e xhiros (± % nga objektivi)| ±15%| ±8%| +47% më konsistente |
| Koha mesatare për të riparuar (MTTR) Major Blockage (orët)| 4 6| <1.5| Deri në 75% |
| Efikasiteti i Energjisë (kWh/t)| Standardi = 100%| ~ 93%| 7% specific energy use |

Based on optimized kinematics reducing cycle load peaks.

5. SPECIFIKIMET TEKNIKE

Gama e Kapacitetit: varur nga modeli; nga 350 TPH te 1,200 TPH of dry density gold ore (1.6 t/m³).
Hapja e furnizimit: Nga 42" x 30" deri në 60" x 48".
Kërkesat për fuqi: Motori kryesor polic nga 150 kW në 300 kW; total installed power including hydraulics and drives specified per project.
Specifikimet e materialit: Main frame – fabricated highyield steel; Liners – AS2074 H1A / ASTM A128 Manganese Steel; Bosht - çeliku i aliazhuar i falsifikuar.
Dimensionet fizike: Customized per client layout; typical footprint length ranges from ~7m to ~11m.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; komponentë të mbyllur nga pluhuri të vlerësuar për mbrojtje IP65.

6. Skenarët e APLIKIMIT

Hard Rock Underground Mine RampUp

Sfida: An expanding underground operation needed a surface primary crusher capable of handling variable ROM sizes from multiple veins without bridging. Downtime was unacceptable due to limited ROM pad storage.
Zgjidhje: Installation of an ODM heavyduty jaw crusher with an extradeep crushing chamber and aggressive stroke profile tailored to the mine’s specific ore characteristics.
Rezultatet: Arritja e xhiros së qëndrueshme të >800 TPH with zero bridgingrelated stoppages over the first six months. Plant availability reached 96.5%, supporting uninterrupted mill feed during critical rampup phase. Pajisje dërrmuese të mineralit të artë ODM

Aged Plant Modernization Project

Sfida: A processing plant was experiencing chronic liner wear issues and bimodal product distribution from an aging primary crusher, causing inefficiencies in the downstream ball mill circuit.
Zgjidhje: Direct replacement with a modern ODM gold ore crushing unit featuring optimized cavity geometry and modular discharge setting adjustment.
Rezultatet: Crusher product P80 improved in consistency by over 40%. Kombinuar me jetëgjatësi të zgjatur të astarit (~ 30%), this contributed to a documented 5% reduction in overall grinding circuit energy consumption per tonne processed. Pajisje dërrmuese të mineralit të artë ODM

7. KONSIDERATA TREGTARE

Our ODM approach provides flexibility across commercial requirements:

Nivelet e çmimeve të pajisjeve: Based on capacity rating and material specification level (Standard Duty vs. Super HeavyDuty).
Karakteristikat opsionale: Includes integrated motor bases/vbelts vs direct drive options; sisteme të automatizuara të lubrifikimit; advanced condition monitoring sensor packages.
Paketat e Shërbimit: Available as annual preventative maintenance plans offering guaranteed parts supply priority rates fixedprice inspections technical support escalation
Financing Options Project financing can be structured through partner institutions including leasetoown models or extended payment terms aligned with project milestones

8. FAQ

Q1 Is this equipment compatible with my existing secondary/tertiary crushing circuit?
The discharge product gradation is engineered match standard downstream feed requirements Compatibility studies based on your current circuit flow sheet are conducted during the technical proposal phase

Q2 What is the expected operational impact on my maintenance team?
Field data shows reduced reactive maintenance tasks The hydraulic clearing system significantly reduces safety risks associated with clearing blockages Training is provided for new procedures focusing on predictive maintenance techniques

Q3 How does the ODM model differ from an OEM purchase?
As an ODM we collaborate directly with you engineering specifications around your exact ore characteristics plant layout operational philosophy This typically results higher degree optimization than standard catalog equipment without custom engineering premiums

Q4 What are standard commercial terms delivery?
Standard terms are CIF major port Incoterms® Payment typically structured as progress payments tied manufacturing milestones Delivery lead times range months depending model complexity current production schedule

Q5 What site preparation is required implementation?
We provide comprehensive foundation drawings load data interface requirements for electrical connections Integration support available ensure correct installation commissioning supervised our engineers

Etiketat: Pajisje dërrmuese të mineralit të artë ODM