ODM Crushing And Screening Equipment Manufacturer

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ODM Crushing and Screening Equipment Manufacturer 1. PainPoint Driven Opening Every hour of unplanned downtime in your crushing circuit costs between $10,000 dhe $50,000 në prodhim të humbur, depending on your tonnage and material value. You face three persistent challenges with your current setup: inconsistent product gradation that fails to meet spec, excessive wear on liners…

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Detajet e produktit

Etiketat e produktit

ODM Crushing and Screening Equipment Manufacturer

1. Hapja e drejtuar nga PainPoint

Every hour of unplanned downtime in your crushing circuit costs between $10,000 dhe $50,000 në prodhim të humbur, depending on your tonnage and material value. You face three persistent challenges with your current setup: inconsistent product gradation that fails to meet spec, excessive wear on liners and screens that drives maintenance budgets 1520% sipër projeksioneve, and the logistical headache of coordinating multiple OEMs for a single plant line. When your cone crusher is from one supplier and your screen deck from another, who takes responsibility for the bottleneck at 300 TPH? You need a singlesource solution that guarantees throughput, zvogëlon ngarkesën e riqarkullimit, and delivers a consistent cubical product. Can your current equipment deliver 95% uptime during peak season?

2. Pasqyrë e produktit

The ODM Crushing and Screening Equipment Manufacturer provides an integrated, modular processing plant designed for hard rock and aggregate applications. This system combines a primary jaw crusher, secondary cone crusher, and tripledeck vibrating screen into a single, synchronized workflow.

Rrjedha e punës operative:

Feed Hopper & Ushqyes: Materiali Runofmine (deri në 600 mm) is loaded into a heavyduty grizzly feeder, scalping off fines (40mm) to reduce wear on the primary crusher.
Thërrmimi primar: The jaw crusher reduces material to a 150mm nominal product, with a hydraulic wedge adjustment for closedside setting (CSS) changes in under 5 minuta.
Thërrmimi sekondar & Shqyrtimi: Material is conveyed to the cone crusher, which operates in closed circuit with the tripledeck screen. Me përmasa të mëdha (+25mm) is recirculated; të mesme (1025mm) is stockpiled; gjobat (010mm) are separated.
Përcjellja e produktit përfundimtar: Three independent discharge conveyors allow simultaneous stockpiling of multiple fractions.

Fusha e Aplikimit: Ideal for mediumtolarge quarries (200500 TPH), concrete aggregate production, dhe materialin bazë të rrugës. Kufizimet: Nuk rekomandohet për materiale argjilore ngjitëse që tejkalojnë 15% moisture content without a dedicated washing system.

3. Karakteristikat kryesore

HeavyDuty Roller Bearing Cone Crusher | Baza Teknike: Eccentric bushing design with spherical thrust bearings | Përfitimi Operacional: Handles high eccentric throws (up to 30mm) for maximum reduction ratio without overheating | Ndikimi i ROI: Redukton ngarkesën riqarkulluese me 1218%, lowering conveyor wear and energy consumption by 810%.

Modular Screen Deck with Tensioned Polyurethane Media | Baza Teknike: Dridhje me frekuencë të lartë (8501200 RPM) with adjustable amplitude | Përfitimi Operacional: Eliminates blinding on wet or nearsize material, duke arritur 95% screening efficiency at 10mm aperture | Ndikimi i ROI: Extends screen media life from 4 javë (pëlhurë teli) te 1216 javë, reducing annual media costs by $18,000$25,000.

Sistemi i rregullimit hidraulik CSS | Baza Teknike: Dualacting hydraulic cylinders with position feedback sensors | Përfitimi Operacional: Your operators can change product size in 35 minutes from a remote panel, without shims or manual tools | Ndikimi i ROI: Reduces changeover downtime from 45 minuta për të 5 minuta, duke u rikuperuar 810 production hours per month.

Integrated PLC Control with Load Sensing | Baza Teknike: Drejtues me frekuencë të ndryshueshme (VFD-të) on all conveyors and crusher motor | Përfitimi Operacional: Automatically reduces feed rate when crusher amp draw exceeds 90% të kapacitetit të vlerësuar, preventing stall events | Ndikimi i ROI: Eliminon 90% of crusher stallrelated downtime, duke kursyer një të vlerësuar $40,000 annually in repair costs.

ODM Crushing And Screening Equipment Manufacturer

WearLiner Package with ChromeMoly Alloy | Baza Teknike: 27% hekur i bardhë kromi (ASTM A532 Class III) for jaw plates and cone liners | Përfitimi Operacional: Arrin 8,00010,000 tons per liner set in abrasive granite (2025% përmbajtje silicë) | Ndikimi i ROI: Redukton frekuencën e ndryshimit të astarit me 30% compared to standard 18% çeliku mangan.

SingleSource Chassis with Integrated Walkways | Baza Teknike: Structural steel frame with bolted connections and OSHAcompliant handrails | Përfitimi Operacional: Eliminates the need for separate support structures and site welding; your team can install and commission in 5 days instead of 14 | Ndikimi i ROI: kursen $15,000$25,000 in site fabrication costs and 9 ditët e prodhimit të humbur.

4. Përparësitë Konkurruese

| Metrikë e performancës | Standardi i Industrisë (MultiOEM) | ODM Integrated Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Koha e funksionimit (Vjetore) | 8588% | 9496% | +89% |
| Ngarkesa riqarkulluese | 2530% | 1518% | 40% |
| Koha e ndërrimit (CSS) | 45 minuta | 5 minuta | 89% |
| Screen Efficiency (10mm) | 8588% | 9395% | +78% |
| Koha e instalimit | 1421 ditë | 57 ditë | 64% |
| Mbulimi i garancisë | 12 muaj (për komponent) | 24 muaj (entire plant) | +100% |

5. Specifikimet Teknike

6. Skenarët e aplikimit

Karriera e gurëve të fortë (Granit) – Midwest USA | Sfida: A 350 TPH quarry was losing 12 hours per week to screen blinding on wet granite fines (8% lagështia). The existing wire cloth lasted only 3 javë, and the recirculating load was 32%, choking the cone crusher. | Zgjidhje: ODM installed the integrated plant with polyurethane screen media and loadsensing VFDs. The cone crusher was set to a 19mm CSS with a 10mm screen aperture. | Rezultatet: Recirculating load dropped to 17%. Screen media life extended to 14 javë. Uptime increased from 82% te 95%. Kostot vjetore të mirëmbajtjes reduktohen me $62,000.

Concrete Aggregate Production – Southeast Asia | Sfida: Duhej një kontraktor për të prodhuar 200,000 tons of 20mm and 10mm aggregate for a dam project within 6 muaj. The site had limited space and a 10day mobilization window. | Zgjidhje: ODM provided a containerized version of the plant, prewired and prepiped. Instalimi përfundoi në 6 ditë. The plant was configured to produce 20mm (fillore) and 10mm (dytësore) simultaneously. | Rezultatet: Production averaged 420 TPH, exceeding the target by 20%. Projekti u përfundua 3 javë përpara afatit. The contractor reported zero unscheduled downtime in the first 4 muaj.

ODM Crushing And Screening Equipment Manufacturer

Road Base Material – Australia | Sfida: A civil contractor required a consistent 20mm minus road base with a PI (Plasticity Index) më poshtë 6. The existing jawcone circuit produced excessive fines (5mm) në 35%, failing the specification. | Zgjidhje: ODM adjusted the cone crusher eccentric throw to 25mm and added a prescreen to scalp fines before the cone. The plant was run in open circuit for the primary and closed circuit for the secondary. | Rezultatet: Gjenerimi i gjobave ka rënë në 22%, meeting the PI specification. The contractor saved $15 per ton on blending costs. Bima e arritur 98% availability over the 8month contract.

7. Konsiderata Komerciale

Nivelet e çmimeve të pajisjeve (Exworks, Porta FOB):

Paketa standarde (ODM450C): $1,250,000 - $1,450,000 (përfshin nofullën, kon, ekran, transportues, PLC, and 12month parts warranty).
Paketa Premium: $1,550,000 - $1,750,000 (adds polyurethane screen media, chromemoly liners, remote monitoring system, and 24month full warranty).
Paketa me çelësa në dorë: $2,100,000 - $2,400,000 (përfshin anketimin e vendit, projektimi i themelit, mbikëqyrjen e instalimit, vënien në punë, and operator training for 5 ditë).

Karakteristikat opsionale:

Sistemi i frenimit të pluhurit (water spray or dry fog): $45,000
Metal detector with automatic belt stop: $12,500
Wireless remote control for all conveyors: $8,000
Spare liner kit (nofulla + kon): $65,000

Paketat e Shërbimit:

bazë (Vjetore): $18,000 - 2 site inspections, diagnostifikimi në distancë, 10% discount on parts.
Premium (Vjetore): $45,000 - 4 site inspections, 24/7 mbështetje në distancë, guaranteed 48hour parts delivery, priority service scheduling.

Opsionet e financimit:

Leasetown: 3660 afate mujore, 4.56.5% Prill (subjekt i miratimit të kredisë).
Pagesa e shtyrë: 10% poshtë, 90% pas 90 ditët e vënies në punë.
Programi i tregtisë: ODM accepts competing equipment at appraised value (deri në $250,000 krediti).

8. FAQ

P: Can the ODM plant handle recycled concrete or asphalt?
A: po, me modifikime. For RAP (asfalti i ricikluar), we recommend a lower crusher speed and a water spray system to prevent material buildup. For concrete, the standard configuration works, but we advise replacing the jaw liners with a highchrome option to handle rebar wear.

P: What is the lead time for a standard ODM450C plant?
A: Current lead time is 1416 javë nga konfirmimi i porosisë. Kjo përfshin fabrikimin, montim, dhe testimi në fabrikë. Dorëzimi i përshpejtuar (1012 javë) është në dispozicion për një shtesë 5% tarifë.

P: How does the loadsensing system prevent crusher stalls?
A: The PLC monitors motor amperage in realtime. When amp draw reaches 90% të kapacitetit të vlerësuar, the VFD on the feed conveyor reduces belt speed by 20%. If amp draw continues to rise to 95%, the feed stops entirely. This prevents the crusher from being overloaded, which is the primary cause of stall events.

P: What training do you provide for my operators?
A: Our Premium and Turnkey packages include a 5day onsite training program covering: daily startup/shutdown procedures, Rregullimi i CSS, screen media replacement, liner wear monitoring, and basic PLC troubleshooting. We also provide a 200page operations manual and 12 months of remote support.

P: Is the plant compliant with OSHA and EU safety standards?
A: po. The plant is designed to meet OSHA 1910 and EU Machinery Directive 2006/42/EC. All guards are interlocked, walkways have antislip grating, and emergency stops are located at 10meter intervals along the conveyors.

P: What is the warranty on the crusher main shaft?
A: The main shaft on both the jaw and cone crusher carries a 5year warranty against manufacturing defects, provided the plant is operated within the specified parameters (madhësia maksimale e furnizimit, Gama CSS, dhe ngarkesa motorike). This is a standard industry term for ODM equipment.

P: Can I integrate my existing conveyors or screen with the ODM plant?
A: Technically, po, but we do not recommend it. The ODM plant is designed as a synchronized system. Using thirdparty components often leads to mismatched belt speeds, incorrect chute angles, and reduced overall efficiency. We offer a retrofit package that includes adapters and a PLC reprogram, but this typically reduces the overall warranty to 12 muaj.