Prodhuesi i kontratës së pajisjeve dërrmuese dhe kontrolluese të ODM
1. HAPJE NGA PIKA E DIKIMIT
Are your crushing and screening operations constrained by inflexible, highmaintenance equipment? Menaxherët e uzinës dhe kontraktorët inxhinierikë përballen me sfida të vazhdueshme që ndikojnë drejtpërdrejt në përfitimin: unplanned downtime from component failures, inefficient material flow causing bottlenecks, and the high capital outlay for branded machinery that doesn't fully align with specific operational needs. Këto çështje përkthehen në kosto të matshme: orë të prodhimit të humbur, inventarë të tepërt të pjesëve të këmbimit, and suboptimal yield of inspec product.
How do you achieve reliable throughput without the premium price tag? Is it possible to source robust equipment engineered to your exact circuit requirements? The solution lies in partnering with a specialized ODM (Prodhuesi i dizajnit origjinal) for crushing and screening equipment.
2. PËRMBLEDHJE E PRODUKTIT
This content details our ODM services for customengineered crushing and screening equipment. We function as your contract manufacturing partner, designing and building primary crushers, dërrmues sekondar/terciar, ekranet vibruese, ushqyes, and complete modular plants to your precise performance specifications.
The operational workflow is collaborative:
1. Analiza e Kërkesave: Our engineering team reviews your feed material characteristics, target capacity, dhe specifikimet e produktit final.
2. CoDesign Phase: We propose customized machine designs—modifying chamber geometries, konfigurimet e kuvertës së ekranit, drive systems—optimized for your application.
3. Prototype & Vleresimi: Critical designs are validated through CAD simulation and component testing prior to fabrication.
4. Prodhimtaria & QC: Equipment is built in our facilities with rigorous quality control at each stage.
5. Mbështetje për komisionim: We provide documentation and support for installation and initial operation.
Fusha e Aplikimit: Ideal for mining aggregates, beton/asfalt i ricikluar, minerale industriale, and specialized contracting projects requiring tailored solutions.
Kufizimet: Not suited for offtheshelf procurement with immediate delivery; requires a collaborative partnership and clear technical brief.
3. TIPARET THEMELORE
Bespoke Chamber Design | Baza Teknike: Dinamika kinematike & material compression modeling | Përfitimi Operacional: Optimized nip angle and crushing stroke for specific ore/rock type increases throughput and reduces wear per ton | Ndikimi i ROI: Deri në 15% higher yield of desired fraction, lowering cost per ton processed.
Modular Subframe Construction | Baza Teknike: Të bashkuar, heavyduty steel fabrication with standardized interface points | Përfitimi Operacional: Aktivizon instalimin më të shpejtë të faqes, rikonfigurimin e ardhshëm, or easier transport between sites | Ndikimi i ROI: Reduces installation labor costs by an estimated 30% dhe mbron fleksibilitetin afatgjatë të aseteve.
Component Specification Control | Baza Teknike: Selection of bearings, disqet, astar, and motors from a global supply chain based on duty cycle | Përfitimi Operacional: You avoid overengineering (overspend) or underengineering (premature failure) common in standard models | Ndikimi i ROI: Achieves optimal total cost of ownership by matching component life to expected service intervals.
Dedicated Screening Dynamics | Baza Teknike: Customization of screen box mass, vibration amplitude/frequency, and deck media | Përfitimi Operacional: Provides precise material stratification and sizing for difficulttoscreen feeds (p.sh., damp, elongated) | Ndikimi i ROI: Përmirëson efikasitetin e shqyrtimit duke 1025%, reduktimin e ngarkesës riqarkulluese dhe mbetjeve të energjisë.
Inteligjenca e procesit të integruar | Baza Teknike: Prewired panels with PLC interfaces for load management, level sensing, dhe ndjekja e performancës | Përfitimi Operacional: Your operators gain realtime insights for adjustments and predictive maintenance alerts | Ndikimi i ROI: Minimizes unscheduled stops; të dhënat në terren tregojnë një tipike 20% improvement in operational availability.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Jashtë raftit) | ODM Crushing & Zgjidhja e shqyrtimit | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Efikasiteti i xhiros | Fixed cavity design for average material | Geometry optimized for client's specific MOHs & indeksi i gërryerjes | +8% te +15% |
| Kostoja e veshjes për ton| Generic liner metallurgy| Material grade & profile engineered for dominant wear mechanism| 10% te 20% |
| DesigntoInstallation Time| Long lead times for fully custom projects| Streamlined process using proven modular platforms| Time savings of ~25% |
| Lifecycle Flexibility| Limited retrofit options; major changes require new machine| Designed for future chamber or screen deck upgrades| Extends viable service life by years |
5. SPECIFIKIMET TEKNIKE
Specifications are developed per project. The following outlines the engineered range for our ODM crushing and screening equipment:
Kapaciteti/Vlerësimi: Thërrmuesit primare nga 200 te 2,500+ TPH; Screening plants from 100 te 800 TPH per deck.
Kërkesat për fuqi: Konfiguruar për tension të specifikuar nga klienti (p.sh., 400V/50Hz ose 480V/60Hz). Drive systems sized with appropriate service factors for stated duty.
Specifikimet e materialit: Mainframe fabrications in hightensile steel (p.sh., S355J2). Wear liners in manganese steel (1218% Mn), AR plate, or clientspecified alloys.
Dimensionet fizike: Designed with transportability constraints in mind (modular dimensions compliant with road/sea freight). Typical modular unit footprint ranges from 6m x 3m to 15m x 5m.
Gama e funksionimit të mjedisit: Standard design operable from 20°C to +45°C ambient. Sealed components and optional heating/cooling packages available for extreme environments.
6. Skenarët e APLIKIMIT
Aggregate Producer Volcanic Rock Quarry | Sfida: Highly abrasive basaltic feed causing excessive wear costs in tertiary cone crusher chamber every 400 orë. Standard OEM liners were a poor match. | Zgjidhje: ODMdesigned tertiary cone crusher with modified head angle and proprietary multialloy composite liners in highwear zones. A custom screen box was paired with polyurethane deck panels for sharp cubical product. | Rezultatet: Jeta e linjës u zgjat deri në fund 700 orë. Kombinuar me a 12% increase in product yield within the target chip specification annual production increased by an estimated $220k value.
C&D Recycling Contractor Urban Operation Challenge: Need a compact plant capable of processing mixed demolition debris into clean aggregate fractions but must fit on a constrained site with noise/dust regulations.| Zgjidhje: A fully enclosed ODMdesigned modular crushing/screening plant featuring a slowspeed sheartype primary crusherfor minimal dust generation acoustic dampingand multiple magneticand air knife separators integrated into the conveyor system.| Rezultatet: Plant met strict urban environmental compliance permits achieved throughput of110TPH on mixed C&D wasteand produced three certified clean aggregate productsenabling direct sale at premium margins versus landfill tipping fees
Mineral Processing Plant Expansion Project Challenge: Adding secondary crushing circuit required tight integration into existing infrastructurewith unique feedand discharge height limitations.| Zgjidhje: Codesignof a lowprofile jaw crusher moduleand vertical shaft impactor (TË GJITHË) on a shared access platformwith custom chuteworkto interface with current conveyors.| Rezultatet: The turnkey module was installed duringa planned14day shutdowneliminating costly structural modificationsPlant rampup was achieved within48hours due to pretesting at our facility
7 KONSIDERATA TREGTARE
Our ODM model provides significant financial flexibility versus purchasing branded capital equipment
Nivelet e çmimeve:
Përshtatja e Nivelit të Komponentit: Modifications to standard base designs(eg custom liners decks drives)
Full System Design & Ndërtoni: Purposebuilt machine or modular plantfrom conceptto commissioning
Fleet Partner Program: For contractors requiring multiple units over timewith design consistency benefits
Karakteristikat opsionale:
Dust suppression encapsulation packages
Advanced automation controls(remote monitoring tramp metal detection)
Hybrid drive(dielektrike) opsionet
Specialized wear protection packages
Paketat e Shërbimit në dispozicion:
Komisionimi& Trajnimi i Operatorit
OndemandTechnical Support
Planned Maintenance Kits& Longterm Wear Parts Supply Agreements
Opsionet e financimit:
We workwith thirdparty equipment financing partners to structure solutions including capital leases operating leasesor leasetoown plans typically rangingfrom36to84month terms
8 FAQ
Q1 How do I ensure an ODMdesigned crusher will be compatible with my existing plant conveyorsand infrastructure?
A Our technical questionnaire captures all interface pointsfeed/discharge heightsbelt widths power sourcesand control protocolsWe provide detailed layout drawingsfor client approval before fabrication begins
Q2 What is the typical lead timefrom design finalizationto delivery?
A Lead times varyby complexityFor a modified base machine expect1620 weeksFora fully custom plant2230 weeksis standardPrecise timelinesare established afterthe design phase
Q3 How does partswarrantyandsupport workcomparedto an OEM?
A We providea standard warrantyon materials workmanshipOur advantage is direct accessto the engineering teamthat designedthe machineSupportis not filtered through multiple tiersLongtermwe recommenda wear parts agreementwhich we fulfill oftenat lower costthan OEM equivalentsdue toour supply chain model
Q4 Can you handlethe entire electrical control systemintegration?
A YesWe designbuildand testthe complete motor control center(MCC)and PLC systemto your required levelof automationincludingprovidingthe software codeThis ensuresall componentsare pretestedas a systembefore shipment
Q5 What commercial termsare offeredfor international clients?
A We commonly workunder FOB Incotermswith proformainvoice payment milestones(eg30% on order40% preshipment30% before shipment)Lettersof Credit are acceptedFull documentation packsare suppliedfor customs clearance
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