Luksoze Top Ten Stone Crusher Machine Quote
1. HAPJE NGA PIKA E DIKIMIT
Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, Sfidat kryesore në dërrmimin parësor shpesh përqendrohen në tre fusha kritike: konsumi i tepërt i pjesëve të konsumit duke rritur koston e shpenzimeve, unplanned stoppages for maintenance that disrupt entire downstream processes, and inconsistent output gradation that fails to meet stringent project specifications. Ndikimi financiar është i matshëm: every hour of crusher downtime can result in thousands in lost production and labor costs, while premature liner changes add significant material expense. Are you currently evaluating how to achieve higher throughput without a proportional increase in energy consumption? Is reducing the frequency of highrisk, manual interventions in the crushing chamber a priority for your safety goals? The selection of your primary stone crusher machine is not merely an equipment purchase; it is a decisive factor in your site's longterm profitability and operational stability.
2. PËRMBLEDHJE E PRODUKTIT
This document details our flagship Mallkimi i nofullës, engineered as a heavyduty primary stone crusher machine for the initial reduction of hard, materiale gërryese si graniti, bazalt, and river rock. Its operational workflow is designed for reliability: (1) Materiali futet në ushqyesin vibrues të grizlit, i cili anashkalon gjobat për të optimizuar ngarkimin e dhomës. (2) Oversize material enters the deep crushing chamber where a highstrength moving jaw compresses it against a fixed jaw. (3) The crushed material discharges at the bottom with a consistent, adjustable output size. (4) The hydraulic toggle system provides automatic overload protection. (5) The process repeats in a continuous cycle with reverse crushing action to minimize clogging.
Fusha e Aplikimit: Ideale për impiantet e palëvizshme të guroreve, operacionet minerare në shkallë të gjerë, and major infrastructure projects requiring primary crushing of materials with compressive strength up to 400 MPa.
Kufizimet kryesore: Not suitable for recycling mixed demolition waste with high rebar content without prescreening. For highly abrasive silicarich ores, specific liner metallurgy is recommended.
3. TIPARET THEMELORE
Dhoma e Thërrmimit të Thellë & Kinematika e optimizuar | Baza Teknike: Enhanced nip angle and longer stroke profile | Përfitimi Operacional: Rrit kapacitetin deri në 15% compared to conventional designs and produces a more uniform product shape | Ndikimi i ROI: Higher yield of inspec product reduces recirculation load, directly lowering costperton.
Kornizë e fabrikuar HeavyDuty | Baza Teknike: Konstruksion i pllakës çeliku të liruar nga stresi me brinjë të përforcuar | Përfitimi Operacional: Provides exceptional durability against shock loads and fatigue, zgjatjen e jetës strukturore përtej 20 years in severe service | Ndikimi i ROI: Eliminates risk of catastrophic frame failure and associated production losses, mbrojtjen e investimeve kapitale.
Sistemi i rregullimit të ndërrimit hidraulik | Baza Teknike: Replaceable hydraulic cylinder for setting adjustment and tramp iron release | Përfitimi Operacional: Allows operators to adjust CSS quickly under load and automatically reset after an uncrushable event, reducing downtime from hours to minutes | Ndikimi i ROI: Minimizes nonproductive time and prevents damage to other components, ensuring higher plant availability.
Premium Bearing Assembly | Baza Teknike: Spherical selfaligning roller bearings on both pitman and main frame | Përfitimi Operacional: Supports higher load capacities and compensates for minor misalignments, running cooler than standard bushings | Ndikimi i ROI: Zgjat jetëgjatësinë e shërbimit me një mesatare prej 30%, reducing spare part inventory costs and associated maintenance labor.
Me bulona & Wedged Liner Design | Baza Teknike: Modular liner fastening system without traditional backing material | Përfitimi Operacional: Aktivizon më shpejt, ndryshime më të sigurta të astarit; individual segments can be replaced without removing entire jaw sets | Ndikimi i ROI: Zvogëlon kohën e ndërrimit të astarit përafërsisht 40%, increasing crusher utilization rates.
Baza motorike e integruar & Roje rripi | Baza Teknike: Unified baseplate design with OSHAcompliant guarding | Përfitimi Operacional: Thjeshton shtrirjen e instalimit, enhances drive belt safety, and reduces footprint requirements | Ndikimi i ROI: Ul kostot e instalimit me një vlerësim 15% and ensures compliance from commissioning.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi standard i industrisë | Zgjidhja jonë e policëve të nofullës | Avantazhi i dokumentuar |
| : | : | : | : |
| Liner Life (Granit gërryes) | 450,000 550,000 ton për grup| 650,000 750,000 ton për grup| +25% përmirësim |
| Kapaciteti i xhiros (tph) @ CSS 6"| 550 600 tph| 680 720 tph| +18% përmirësim |
| Koha mesatare e ndërprerjes për ndryshim të linjës| 24 36 orë| 14 18 orë| 50% reduktim |
| Konsumi specifik i energjisë (kWh/ton)| ~0.85 kWh/ton| ~0.72 kWh/ton| 15% përmirësim |
| Koha e Rimëkëmbjes së Hekurit Tramp| Rivendosja manuale (~24 hrs)| Rivendosja hidraulike (~1015 min)| 90% reduktim |
5. SPECIFIKIMET TEKNIKE
Model: JC1408
Hapja e furnizimit: 56” x 80” (1400mm x 2000 mm)
Madhësia maksimale e furnizimit: 48” (1200mm) gjatësia e skajit
Cilësimet anësore të mbyllura (CSS) Gama: 6"- 12" (150mm - 300 mm)
Gama e Kapacitetit: Deri në 1 ,200 Short Tons per Hour (~ 1 ,090 metrikë tph), në varësi të materialit ushqimor dhe CSS.
Kërkesa e fuqisë së makinës: 400 HP / 300 motor elektrik kW (VFD compatible).
Pesha totale (Vetëm polic): ~ 250 ,000 £ (~113 ,400 kg).
Specifikimet kryesore të materialit: Main frame – ASTM A36 steel; Nofulla vdes - aliazh çeliku mangan (14%18%); Bosht – Çelik i farkëtuar 42CrMo4.
Gama e temperaturës së ambientit operativ: 20°C deri +45 °C (4°F deri +113 °F).
Kontrolli i emetimit të pluhurit: Compatible with dry fog or baghouse systems; preengineered mounting points provided.
6. Skenarët e APLIKIMIT
Projekti për zgjerimin e gurores së granitit
Challenge A quarry operator needed to increase primary circuit throughput by 25% to fulfill a new highway contract but was constrained by space limitations preventing simple plant duplication.
Solution Two highcapacity JC1408 jaw crushers were installed in parallel with existing units but featured deeper chambers for higher volumetric throughput within a similar footprint.
Rezultatet Rryma e impiantit u rrit me 32%. The improved energy efficiency resulted in a net power saving of 11% per ton crushed against projections. The contract was completed 18 days ahead of schedule due to consistent output gradation.
HighAbrasion Iron Ore Processing
Challenge An iron ore mine faced unsustainable wear costs on their primary crusher jaws due to highly abrasive silica content (58% improvement—directly reducing annual liner expenditure by over $120 ,000 USD while improving annual availability by approximately 180 orë.
7. KONSIDERATA TREGTARE
Our stone crusher machines are offered under three primary commercial structures:
1. Equipment Purchase:
Tier A Base Machine includes crusher assembly motor drives motor bases guards
Tier B Premium Package adds hydraulic setting adjustment automated lubrication system wear monitoring sensors
Tier C Turnkey Skid includes preassembled unit on structural skid with feeders walkways starter panels
2 Karakteristikat opsionale:
Dust suppression ring integrated into feed hopper
Remote monitoring telematics package for predictive maintenance
Special alloy liners for specific abrasion/corrosion profiles
3 Paketat e Mbështetjes së Shërbimit:
Standard Warranty includes parts labor for months or operating hours whichever comes first
Extended Protection Plan covers major components bearings shafts etc up to months or hours including scheduled inspections
Full Maintenance Contract provides fixedcost coverage for all wear parts inspections labor
Financing Options available through our partners include capital lease operating lease longterm rentaltoown structures tailored typically from months
8 FAQ
What are the foundation requirements for this jaw crusher?
A reinforced concrete foundation designed for dynamic loads exceeding times the static weight of the crusher assembly is required Detailed geotechnicalrated drawings are provided
Can this machine process recycled concrete or asphalt?
While capable it requires prescreening via grizzly or scalper to remove reinforcing bar tramp metal Preinstallation consultation is recommended as alternative liner configurations may be advised
Si e përmirëson sigurinë sistemi i ndërrimit hidraulik?
It eliminates the need for manual adjustment using dangerous tension rod assemblies Operators adjust closed side settings from a control panel located away from moving parts significantly reducing exposure risk
Sa është koha juaj e dërgimit nga vendosja e porosisë?
For standard configuration lead times average weeks Custom configurations such as special liners or skid mounting may extend delivery by weeks depending on scope
A ofroni garanci për performancën?
Yes we offer guaranteed minimum capacity based on agreed feed material analysis as well as guaranteed maximum power consumption under defined operating conditions These are formalized within the sales contract
What training do you provide for operations maintenance staff?
We include comprehensive onsite training during commissioning covering safe operation routine maintenance procedures troubleshooting guidelines Wear part changeout procedures are demonstrated practically
Are your machines compatible with existing automation systems?
The control system features standard Modbus TCP/IP protocols allowing integration into most modern PLCbased plant SCADA systems Interface documentation is supplied
