Furnizuesi i Makinave të Makinerisë së Tullave luksoze
1. HAPJE NGA PIKA E DIKIMIT
Cilësia jokonsistente e tullave dhe shkalla e lartë e refuzimit po gërryen marzhet e projektit tuaj? Is your production floor bottlenecked by manual handling, slow cycle times, or excessive machine downtime for mold changes? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, these operational challenges translate directly into quantifiable losses: lëndët e para të shpërdoruara, missed delivery deadlines, and compressed profitability.
How much revenue is lost annually due to substandard brick density and dimensional inaccuracy?
What is the true cost of production stoppages for maintenance and reconfiguration?
Could a more reliable, automated brick making machine system improve your output per shift by 20% ose më shumë?
Addressing these issues requires equipment engineered not just for output, por për saktësi, qëndrueshmëri, and operational fluidity.
2. PËRMBLEDHJE E PRODUKTIT
The premium stationary brick making machine is a highpressure hydraulic press system designed for the continuous, automated production of highdensity concrete bricks, shtrues, dhe blloqe. Engineered for fixedplant operation, it transforms raw materials—primarily aggregates, rërë, çimento, and pigments—into finished products with minimal manual intervention.
Rrjedha e punës operative:
1. Ushqyerja e automatizuar: Premixed raw material is conveyed into the machine’s feed hopper.
2. Precision Metering & Derdhja: A measured volume of material is distributed into a rigid steel mold box.
3. Ngjeshje me presion të lartë: Multidirectional hydraulic rams apply intense pressure (tejkaluar 150 bar) to achieve optimal density.
4. Nxjerrja & Paletizimi: The cured brick block is ejected onto a pallet or conveyor belt for transport to the curing area.
5. Automatic Cycle Reset: The system resets and initiates the next production cycle without operator input.
Fusha e Aplikimit: Ideal for largescale commercial block yards, furnizuesit e materialeve të ndërtimit, and infrastructure projects requiring consistent, highvolume output of standard and interlocking concrete masonry units (CMU-të).
Kufizimet: This equipment class is designed for stationary use with prepared raw material mixes; it is not mobile and requires a consistent power supply and prepared foundation.
3. TIPARET THEMELORE
VibrationFree Hydraulic Press | Baza Teknike: Static compaction via synchronized upper and lateral rams | Përfitimi Operacional: Produces bricks with uniform density from core to surface, eliminating voids and laminations | Ndikimi i ROI: Zvogëlon normat e refuzimit të produktit deri në 95%, maksimizimi i rendimentit të lëndës së parë
QuickChange Mould System | Baza Teknike: Patented cartridgestyle mold fixation with guided alignment | Përfitimi Operacional: Aktivizon ndryshimin e plotë të produktit në nën 15 minuta nga një ekuipazh me dy persona | Ndikimi i ROI: Increases plant flexibility and uptime, allowing smaller batch runs without costly downtime
Industrial PLC Control Hub | Baza Teknike: Kontrollues logjik i centralizuar i programueshëm me ekran me prekje HMI | Përfitimi Operacional: Operators can store recipes, monitor realtime pressure/cycle data, dhe diagnostikoni gabimet në çast | Ndikimi i ROI: Reduces training time by 40% and cuts diagnostic downtime by an average of 60%
Korniza strukturore HeavyDuty | Baza Teknike: Monobloc steel fabrication with reinforced stress points | Përfitimi Operacional: Maintains critical alignment under continuous load over decades of operation | Ndikimi i ROI: Extends service life beyond industry average; reduces longterm capital replacement costs
Integrated Pallet Return System | Baza Teknike: Closedloop conveyor synchronized with press cycle | Përfitimi Operacional: Automates product handling postejection; eliminates manual labor at the press station | Ndikimi i ROI: Reduces direct labor requirements per shift by approximately 2 FTE per machine line
Advanced Lubrication System | Baza Teknike: Automated central greasing with cyclebased triggers | Përfitimi Operacional: Ensures all critical wear points receive precise lubrication without operator reliance | Ndikimi i ROI: Prevents premature wear on ram seals and guide rods; extends major overhaul intervals by an estimated 30%
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Tipike) | Our Premium Brick Making Machine Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Koha e Ciklit (për bllokun standard) | ~22 seconds per piece (with vibration) | ~18 seconds per piece (static press) | ~18% Prodhim më i shpejtë |
| Dimensional Tolerance Consistency (± mm) ±1.5 mm across batch ±0.5 mm across batch ~67% More Precise |
| Mold Changeover Time Average 4560 minutes Under 15 minuta ~75% Less Downtime |
| Koha mesatare ndërmjet dështimeve (MTBF) ~1,200 operating hours Field data shows >2,000 orë ~66% Higher Reliability |
| Energy Consumption per Standard Pallet ~12 kWh ~9 kWh ~25% More Energy Efficient |
5. SPECIFIKIMET TEKNIKE
Kapaciteti prodhues: I konfigurueshëm nga 1,800 deri në fund 4,500 blloqe standarde (200x100x400 mm) për ndërrim 8 orësh.
Kërkesat për fuqi: Main hydraulic drive motor from 30 kW në 55 kW; total connected load dependent on automation options.
Specifikimet e materialit: Compatible with standard concrete mixes with aggregate size up to ≤8mm; moisture content range of ~36%.
Operating Pressure Range: Hydraulic system operates from 150 bar to a maximum of 220 bar for specialized products.
Dimensionet fizike (Gjurmë makinerie): Approximately L8m x W4m x H3m (ndryshon sipas modelit).
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga +5°C deri në +40°C; electrical components rated IP54 for dust protection.
6. Skenarët e APLIKIMIT
Commercial Block Yard & Supplier Expansion
Challenge A regional supplier faced capacity constraints during peak construction season using older vibratory machines. High rejection rates on specialty pavers were causing order fulfillment delays.
Solution Implementation of two highpressure brick making machines configured with quickchange molds for their full product line.
Results Output increased by over twice as much while reducing labor costs per pallet produced by nearly onethird within six months.
LargeScale Infrastructure Project
Challenge A contractor building a major highway needed consistent supply of specific interlocking retaining wall blocks onsite to avoid transport costs but struggled with onsite quality control.
Solution A containerized stationary brick making machine plant was installed at the project base camp.
Results The project achieved zero supply delays over two years while saving an estimated $250k in logistics costs compared to offsite procurement.
Urban Redevelopment Contractor
Challenge A contractor specializing in municipal work required small batches of customcolored pavers for different projects but found traditional machines inefficient for short runs due to lengthy setup times.
Solution Investment in one premium brick making machine equipped with the quickchange mold system allowed rapid reconfiguration between jobs.
Results The contractor reduced minimum economical batch size fivefold while improving profit margins on bespoke orders due to reduced setup waste.
KONSIDERATA TREGTARE
Our premium brick making machines are offered in three primary tiers based on automation level:
1.
2.Linja standarde e prodhimit: Includes core press PLC control basic pallet conveyor Priced from $185k $280k USD
3.Advanced Automated Line: Adds robotic layer forming automatic pallet stacker integrated mixer feed Priced from $350k $500k USD
4.Custom Turnkey Plant: Fully engineered solution including curing systems bulk handling civil works Priced upon project quotation
Optional features include color dosing systems remote monitoring software upgraded wear packages extended warranty coverage Service packages range from basic preventive maintenance plans comprehensive annual support contracts including parts discounts Financing options including leasing capital equipment loans are available through our partners subject credit approval
PYETJE TË SHPESHTA
What are my power supply requirements?
Most models require stable threephase power voltage specific motor size Our technical team will provide detailed specifications based your chosen configuration local grid conditions
How does this machine handle different mix designs like fly ash or slag cement?
The static hydraulic press technology is highly adaptable various mix designs Field testing demonstrates consistent results mixes containing supplementary cementitious materials SCMs up specified percentages We recommend providing your mix design validation testing our facility
What kind foundation required?
A reinforced concrete foundation critical dampen operational forces ensure longevity Detailed foundation drawings anchor bolt templates provided upon order ensure proper installation qualified civil engineer
Çfarë instalimi tipik i dorëzimit në kohë të çojë?
Lead times vary model complexity Current standard lead times range weeks fully customized turnkey plants may require months planning includes supervised commissioning operator training site
What warranty offered what key exclusions?
We offer months comprehensive warranty manufacturing defects wear parts consumables like mold liners seal kits excluded Warranty can extended purchase optional service agreements
