Jc5000 Jaw Crusher Shitësi Mostrat
1. HAPJE NGA PIKA E DIKIMIT
Po përshkallëzimi i kostove operacionale dhe koha e paparashikueshme e joproduktive po gërryen marzhet tuaja të fitimit të agregatit ose minierave? Primary crushing stages present persistent challenges that directly impact your entire downstream process. Merrni parasysh këto pengesa të zakonshme operacionale:
Koha e tepërt joproduktive për mirëmbajtje: Frequent liner changes and component wear halts production, kushton mijëra në orë në qarkullim të humbur.
Ndalime të paplanifikuara nga Tramp Metal: Thërrmuesit e pambrojtur që përballen me materialin e pakthyeshëm çojnë në dëmtime katastrofike, resulting in days of repair and significant parts expenditure.
Gradim i paqëndrueshëm i produktit: Një dhomë shtypëse e paqëndrueshme ose joefikase nuk arrin të prodhojë një konsistencë, produkt në formë të mirë, reducing screening efficiency and final product value.
Konsumi i lartë i energjisë për ton: Inefficient crushing motion and outdated drive systems translate directly to unsustainable power costs, një shpenzim parësor operacional.
Rising Labor Costs for Operation & Rregullimi: Kompleksi, manual adjustment systems require skilled technician time and introduce safety risks during setting changes.
What if your primary crusher could transform these cost centers into reliable, predictable performance? A solution engineered not just to crush rock, but to crush your total cost of ownership.
2. PËRMBLEDHJE E PRODUKTIT: Polic me nofulla JC5000
JC5000 është një kapacitet i lartë, Polic me nofulla të vetme, i projektuar për dërrmim parësor të rëndë në miniera, gurore në shkallë të gjerë, dhe aplikimet e përpunimit të mineraleve industriale. Dizajni i tij i jep përparësi qëndrueshmërisë mekanike dhe efikasitetit operacional për përpunimin e gurëve të fortë, xeherore, dhe beton për prishje.
Rrjedha e punës operative:
1. Feed & Para-Screening: Runofmine or quarryrun material is directed into the large 5000 x 4000 mm feed hopper. An optional integrated grizzly prescreen removes fines to enhance capacity.
2. Veprim agresiv dërrmues: Materiali hyn në thellësi, nonchoking crushing chamber where an aggressive elliptical stroke pattern applies high inertia forces for effective size reduction.
3. Shkarkimi i vazhdueshëm: Crushed material exits with a consistent discharge setting, maintained by a hydraulic toggle tensioning and adjustment system, gati për përpunim dytësor.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për tonazh të lartë (750+ tph) primary stations processing abrasive granite, bazalt, mineral hekuri, dhe materiale ndërtimi të ricikluara. I përshtatshëm për instalime fikse të bimëve.
Kufizimet: Not designed for ultrafine product sizing or as a mobile unit. Maximum feed size is contingent on specific material density and friability; detailed engineering review is required for novel feed materials.
3. TIPARET THEMELORE
Gjeometria e dhomës së thellë | Baza Teknike: Këndi i optimizuar i thithjes dhe zona e gjatë lineare e shtypjes | Përfitimi Operacional: Produces consistently wellshaped product with fewer slabby fragments, improving secondary crusher feed | Ndikimi i ROI: Redukton ngarkesën e riqarkullimit deri në 15%, uljen e konsumit të përgjithshëm të energjisë së bimëve.
Ndërrimi hidraulik & Sistemi i rregullimit | Baza Teknike: Replaceable hydraulic cylinder for tramp iron protection and remote CSS adjustment | Përfitimi Operacional: Mundëson të sigurt, rapid clearing of uncrushables without breaking mechanical parts; allows operators to adjust settings in minutes versus hours | Ndikimi i ROI: Eliminates costly downtime from tramp metal events; increases utilization by enabling quick product changeovers.
Dizajni i kushinetave të rulit HeavyDuty | Baza Teknike: Kushineta rrotulluese sferike të vetë-rregullimit në boshtin kryesor ekscentrik | Përfitimi Operacional: Supports massive radial and thrust loads with high efficiency; runs cooler than traditional bushing designs | Ndikimi i ROI: Zgjat jetën e shërbimit të kushinetave me mbi 40%, reducing major component replacement frequency and associated labor costs.
Me bulona (Jo i salduar) Ndërtimi i kornizës | Baza Teknike: Highstrength cast steel frame sections joined with machined flanges and premium bolts | Përfitimi Operacional: Eliminates stress concentrations from welding; allows for sectional replacement in extreme damage scenarios | Ndikimi i ROI: Provides a permanent frame solution that can be refurbished indefinitely, protecting longterm capital asset value.
PLCBased Intelligent Drive Management | Baza Teknike: Ngasja me frekuencë të ndryshueshme (VFD) integration with loadsensing algorithms | Përfitimi Operacional: Allows softstart capability and enables power draw optimization based on feed conditions; reduces electrical stress on plant infrastructure | Ndikimi i ROI: Të dhënat në terren shfaqen deri në 12% reduction in energy consumption under variable loading compared to fixedspeed drives.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Polic i krahasueshëm i nofullës) | JC5000 Zgjidhje polic nofulla | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria (Koha e funksionimit) | ~8588% (ndryshimet e linerit të faktorizimit & ndalesa të paplanifikuara) | 94%+ (documented annual average) | +710% më shumë kohë prodhimi |
| Liner Life (Granit gërryes) | ~ 180,000 220,000 ton për grup | 280,000 320,000 ton për grup (with optional Xalloy jaws) | +3545% interval më të gjatë shërbimi |
| Efikasiteti i Energjisë (kWh/ton) | Baza e 1.0 kWh/tonne for duty cycle measured at CSS of 250mm on basalt target product P80=200mm measured at CSS of 250mm on basalt target product P80=200mm measured at CSS of 250mm on basalt target product P80=200mm measured at CSS of 250mm on basalt target product P80=200mm measured at CSS of 250mm on basalt target product P80=200mm measured at CSS of 250mm on basalt target product P80=200mm measured at CSS of 250mm on basalt target product P80=200mm measured at CSS of 250 mm on basalt target product P80=200 mm measured at CSS of250 mmonbasalttargetproductP80 =200 mmmeasuredatCSSof250 mmon basalttargetproductP80 =200 mmonbasalttargetproductP80 =200 mmonbasalttargetproductP80 =200 mmonbasalttargetproductP80 =200 mmonbasalttargetproductP8O =20O mmonbasalttargetproductP8O =20O mmonbasalttargetproductP8O =20O mmonbasalttargetproductP8O =20O mmon basalttargetproductP8O =20O mm ) ) ) ) ) ) ) ) ) ) ) ) .9 kWh/tonne under same duty cycle conditions under same duty cycle conditions under same duty cycle conditions under same duty cycle conditions under same duty cycle conditions under same duty cycle conditions under same duty cycle conditions under same duty cycle conditions under same duty cycle conditions .9 kWh/tonneunder samedutycycleconditions .9 kWh/tonneunder samedutycycleconditions .9 kWh/tonneunder samedutycycleconditions .9 kWh/tonneunder samedutycycleconditions .9 kWh/tonneunder samedutycycleconditions .9 kWh/tonneunder samedutycycleconditions .9 kWh/tonneunder samedutycycleconditions .9 kWh/tonneunder samedutycycleconditions .9 kWh/tonneunder samedutycycleconditions .9kWh / tonneundersamedutycycleconditions 10% lower operating cost per ton lower operating cost per ton lower operating cost per ton lower operating cost per ton lower operating cost per ton lower operating cost per ton lower operating cost per ton lower operating cost per ton lower operating cost per ton 10 %loweroperatingcostperton |
| Vendosja e kohës së rregullimit (Mekanike vs. Hidraulike) ~46 hours with manual shims ~1530 minutes via PLC control ~90% faster adjustment |
5. SPECIFIKIMET TEKNIKE
Hapja e furnizimit: 5000 mm x 4000 mm
Madhësia maksimale e furnizimit: Up to ~1500 mm edge length (material dependent)
Cilësimet anësore të mbyllura (CSS) Gama: 250 450 mm
Gama e Kapacitetit: Up to ~2，000 ton në orë， në varësi të materialit për ushqim， dendësia，dhe CSS
Kërkesa e fuqisë së makinës： Twin x kW electric motors （total installed power： kW）
Crusher Weight （approx。）： ， kg （structural steelwork， nënkornizë motorike，and flywheels）
Ndërtimi i kornizës kryesore： Highstrength cast steel sections，bolted construction
Pllakat e nofullës： Çeliku i manganit premium； optional Xalloy composition available
Gama e temperaturës së funksionimit： 30°Cto +50°C（with appropriate lubrication specifications）
6。 Skenarët e APLIKIMIT
Large Granite Quarry Expansion｜Challenge： A major aggregate producer needed to increase primary circuit throughput by % without expanding footprint or adding a second primary crusher。 Existing equipment suffered from low liner life （ days）and excessive energy use。｜Zgjidhja： Installation of one JC Jaw Crusher as the sole primary unit， equipped with Xalloy jawsand the intelligent drive system。｜Rezultatet： Produkti u rrit me % meeting expansion goals。 Liner life extendedto days， reducing annual liner change downtime by hours。 Plantwide energy consumptionper ton droppedby %。
Iron Ore Processing Plant Upgrade｜Challenge： Unplanned downtime from tramp steel（drill bits， bucket teeth）in the feed was causing catastrophic failures every – months， duke kushtuar mbi $ ，in partsand lost production each event。｜Zgjidhja： Replacementof the existing crusherwitha JC featuringthe Hydraulic Toggle protection system。｜Rezultatet： In months of operation， three tramp metal events have been cleared automatically within minutes via the hydraulic release system，with zero damage to the crusher structure。 Availability increasedby 。 pikë përqindjeje。
7。 KONSIDERATA TREGTARE
The JC Jaw Crusher is a capital investment designedfor longterm operational payback。
Nivelet e çmimeve ： Base equipment pricing covers the crusher ， motorët me makinë ，and standard lubrication unit 。 Tier includes basic PLC controls 。 Tier adds full VFD integrationand advanced condition monitoring sensors 。
Karakteristikat opsionale ： Grizzly feeder / prescreen module ； sistem i automatizuar i lubrifikimit të yndyrës ； wear package monitoring ； special alloy jaw plates ； custom discharge conveyor skirts 。
Paketat e Shërbimit ：（） Commissioning Support ： onsite supervisionof installationand initial setup 。（） Preventive Maintenance Plans ： inspektimet e planifikuara ， analiza e dridhjeve ，and OEM technical support 。（） Critical Parts Kitting ： guaranteed holdingof key components （shaft ， kushinetat ， toggle ）at regional servicedepots 。
Opsionet e financimit ： Available through partner financial institutions ， including capital leases ，qiratë operative ，and project financing tailoredto largescale infrastructure developments 。
8。 FAQ
P ： Is the JC Jaw Crusher compatiblewith my existing secondary / tertiarycrushing circuit？
A ： po 。 The consistent product shapeand adjustable discharge setting allow itto be integratedinto most existing circuits 。 Our engineering team can reviewyour flow sheetto confirm compatibilityand optimize overall plant performance 。
P ： What isthe expected impacton my plant's overall energy consumption？
A ： Industry testing demonstrates thatthe efficient drive trainand potentialfor VFD optimization typically reduce specific energy （kWh / tonne）in the primary stageby – % 。 This hasa compound positive effecton downstream screeningand conveying loads 。
P ： How doesyour commercial structure workfor international projects？
A ： We provide EXW ， FOB ，or CIF pricing as required 。 All major components are cratedfor ocean freight 。 Project management supportis availablefor logistics ， zhdoganimi ，and site delivery coordination 。
P ： What operator trainingis provided？
A ： Comprehensive trainingis includedwith purchase ， covering safe operation ， routine maintenance procedures （daily / weekly checks）， hydraulic system management ，dhe zgjidhjen bazë të problemeve 。 Trainingis conductedonsite during commissioning 。
P ： What isthe lead timefrom orderto delivery？
A ： Lead timesvary basedon configurationand current project load 。 Standard configurations typically havea – month lead timefor manufacturing 、 testimi 、and shipment preparation 。 Precise schedulesare providedupon project quotation 。
P ： A mund të jepni garanci për performancën?
A ： po 。 We offer guaranteed performance metrics including minimum throughput capacityfor defined materials 、 maximum power draw 、and finished product gradation curvesbasedon your specific feed analysis 。 These are formalizedin the commercial contract 。
P : How doesthe bolted frameaffectlongterm maintenance costs ?
A : It significantly reduces them 。 Ina catastrophic event（e.g., an undetectable uncrushable）， onlythe affected section may need replacementversusa complete crusher frame writeoff—a potential savings exceeding % ofthe machine's value
