Jc5000 Crusher nofulla Furnizuesit Çmimi më i mirë
Menaxherët e Fabrikave të synuara, Procurement Heads, dhe Kontraktorët e Inxhinierisë: A DataDriven Guide to Primary Crushing Efficiency
Are you facing persistent bottlenecks at the primary crushing stage that ripple through your entire operation? The challenges of a suboptimal jaw crusher are quantifiable and severe. Unplanned downtime for liner changes or mechanical issues can cost thousands per hour in lost production. Inconsistent feed size reduction leads to downstream process inefficiency, increasing wear on secondary crushers and reducing overall plant throughput. Rising energy costs directly erode profit margins, especially with equipment not engineered for modern power efficiency. Për më tepër, the high total cost of ownership from frequent part replacements and excessive maintenance labor is a constant budgetary pressure.
The question is not just about replacing a crusher, but about investing in a foundational asset that enhances your entire circuit's reliability and profitability. How do you achieve higher availability, lower cost per tonne, and predictable performance in demanding primary applications?
Pasqyrë e produktit: Thërrmuesi i nofullës JC5000
The JC5000 is a heavyduty, Thërrmues me nofulla të vetme, i projektuar për thërrmim primar me kapacitet të lartë në miniera, gurore në shkallë të gjerë, and industrial mineral processing operations. It is designed to process hard, materiale gërryese si graniti, bazalt, and iron ore at feed sizes up to 1,400mm into a consistent product for secondary crushing.
Rrjedha e punës operative:
1. Marrja e ushqimit: Runofmine e madhe (ROM) material is directly fed into the deep, nonchoking crushing chamber via dump truck or loader.
2. Thërrmimi Kompresiv: The robust elliptical motion of the singletoggle jaw applies intense compressive force against the fixed jaw, effectively breaking oversized rock.
3. Shkarkimi & Setting Control: Crushed material exits at the bottom with a consistent size determined by the hydraulic CSS (Cilësimet anësore të mbyllura) adjustment system.
4. Rrjedha materiale: The crushed product is conveyed to the next stage of your processing circuit.
Fusha e Aplikimit & Kufizimet:
Ideale për: Stationary primary crushing plants, large aggregate production, hard rock mining.
Optimal Feed Material: Hard rock (Compressive Strength >250 MPa), blasted quarry stone, metalliferous ores.
Kufizimet: Not designed for recycling or asphalt demolition where tramp metal is prevalent without prior screening. Requires a stable concrete foundation and appropriate feed equipment.
Core Features of the JC5000 Jaw Crusher
We engineer features with a direct line of sight to your operational and financial KPIs.
Dhoma e thellë & Këndi agresiv i thithjes | Baza Teknike: Optimized kinematics and geometry | Përfitimi Operacional: Enables direct feeding of large ROM material without prescreening blockages; increases capacity by up to 15% over comparable models. | Ndikimi i ROI: Reduces need for primary grizzly or scalper screen investment; maximizes utilization of loading equipment.
Dizajni i kushinetave të rulit HeavyDuty | Baza Teknike: Kushineta rrotulluese sferike të vetërregullimit në boshtin kryesor | Përfitimi Operacional: Supports higher load capacities and withstands shock loads from uncrushables; extends bearing life by an average of 40%. | Ndikimi i ROI: Ul rrezikun e dështimit katastrofik të kushinetës; reduces spare parts inventory cost and associated downtime.
Ndërrimi hidraulik & Rregullimi CSS | Baza Teknike: Cilindrat hidraulikë të dyfishtë zëvendësojnë pllakat e ndërrimit mekanik | Përfitimi Operacional: Allows remote adjustment of discharge setting for product control; enables automatic clearing of chamber blockages in minutes versus hours. | Ndikimi i ROI: Minimizes downtime for product changeovers; eliminates manual intervention for tramp iron release, protecting major components.
Bolted & Wedged Frame Construction | Baza Teknike: Highintegrity steel sections joined with hardened bolts and wedges | Përfitimi Operacional: Provides superior fatigue resistance under cyclical loading; simplifies field assembly and maintenance access. | Ndikimi i ROI: Extends structural life beyond welded designs; reduces longterm refurbishment costs.
HighStrength Forged Eccentric Shaft | Baza Teknike: EN24/34CrNiMo6 alloy steel forging, precision machined | Përfitimi Operacional: Provides unmatched torsional strength for continuous highload operation under maximum feed conditions. | Ndikimi i ROI: Virtually eliminates shaft failure as a cause of downtime—a critical factor in 24/7 operacionet.
Përparësitë Konkurruese
Industry testing demonstrates where the JC5000 creates measurable separation from standard designs.
| Metrikë e performancës | Standardi i Industrisë (Klasa e krahasueshme) | JC5000 Solution Documented Result | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria (Koha e funksionimit) | ~ 9294% (planifikuar & ndalesa të paplanifikuara) | Në mënyrë të vazhdueshme >96% in field reports| +34% More Production Time |
| Liner Life (Granit gërryes) | ~180,000 220,000 tonnes per set| Mesatare 260,000 tonnes per set| +18% Longer Wear Life |
| Konsumi i energjisë për ton| Baza bazë (100%)| Documented average reduction to ~93%| 7% Lower Operating Cost |
| Tramp Iron Release Time| Manual clearing (24 orë)| Hydraulic clearing (<10 minuta)| ~95% Faster Clearance |
Specifikimet Teknike
These specifications form the basis for integration into your plant design.
Hapja e furnizimit: 1,400mm x 1,200mm (55" x 47")
Madhësia maksimale e furnizimit: 1,200mm edge length
Gama e Kapacitetit: 750 1,450 ton në orë (dependent on material & CSS)
Kërkesa për fuqi: 200 kW / 250 Motor elektrik HP (standarde)
Pesha e thërrmuesit (approx.): 85,000 kg
Specifikimet kryesore të materialit:
Frame Fabrication: Highyield strength steel plate
Pllakat e nofullës: Çeliku mangan (14%,18%,22% Mn available)
Materiali i boshtit: Forged NiCrMo alloy steel
Gama e funksionimit të mjedisit: Designed for ambient temperatures from 20°C to +45°C with standard lubrication systems.
Skenarët e aplikimit
[Large Granite Quarry] | Sfida:
Needed to increase primary circuit throughput by 20% to feed new processing lines but was constrained by frequent jaw crusher maintenance stops and high liner wear costs.
Zgjidhje:
Replaced two older jaw crushers with a single JC5000 unit configured with XtraFeed profile jaws.
Rezultatet:
Produkti u rrit me 22%. Jeta e linjës zgjatet nga 5 muaj deri në fund 7 muaj. Annual maintenance hours reduced by an estimated "350", freeing crew for other tasks.
[Fabrika e përpunimit të xeheve të hekurit] |
Sfida:
Unpredictable uncrushable material (copa shpimi) causing severe downtime due to shearpin failures and manual clearing on existing primary crusher.
Zgjidhje:
Implementation of JC5000 with its integrated hydraulic toggle system for automatic uncrushable release.
Rezultatet:
Eliminated shearpin replacement costs (~$15k annually). Reduced average blockage clearance time from "3 orë" te "8 minuta". Protected downstream conveyor from damage events.
Konsiderata Komerciale
Investing in a JC5000 Jaw Crusher involves evaluating total lifecycle value.
Nivelet e çmimeve & Opsionet:
1. Base Machine
2. Base Machine + Wear Parts Package
3. Base Machine + Wear Parts Package + Onsite Supervision
Karakteristikat opsionale:
- Sistemi i automatizuar i lubrifikimit
- Motor Starter & Paneli i Kontrollit
- Different Jaw Plate Profiles (gurore / SuperTough / SlabBreaker)
- Dust Suppression Kit
- Comprehensive Warranty Extension
- Scheduled Maintenance Plans with guaranteed parts availability
- Remote Monitoring Hardware/Software Integration
Paketat e Shërbimit:
Financimi:
Flexible commercial terms are available through partner financial institutions including equipment leasing options or projectbased financing to align capital expenditure with project cash flow timelines.
Pyetjet e bëra më shpesh
Q1 Is the JC5000 compatible with our existing primary feed conveyor and secondary crushing circuit?
A full dimensional drawing and recommended plant layout are provided during the quotation process. Our engineers will review your flow sheet to ensure compatibility regarding discharge height capacity transfer points
Q2 What is the expected impact on our operational manpower?
Field data shows reduced manual intervention for settings adjustment and blockage clearing Operators can focus on monitoring rather than manual tasks Typically no increase in specialized staff is required
Q3 How does the pricing compare to rebuilding our current older crusher?
While upfront cost is higher than a rebuild total cost analysis over a typical "5year" period almost always favors new equipment due to energy savings guaranteed performance parts consumption rates warranty coverage eliminating rebuild downtime We provide this analysis as standard
Q4 What are typical delivery lead times?
Lead times vary based on configuration but standard units typically ship within "16 javë" from order confirmation Expedited manufacturing slots may be available subject to inquiry
Q5 Are training installation services included?
Detailed installation manuals are provided Standard quotes include remote commissioning support Optional onsite supervision training packages are available recommended for firsttime users
Q6 Can we supply our own liners or must we use OEM parts?
The machine warranty requires genuine liners during its term due to precise metallurgy fit guarantees Postwarranty other liners can be fitted but performance metrics liner life cannot be guaranteed without factory testing data
