Jc5000 Crusher Nofulla Oem Factory R&D
1. HAPJE NGA PIKA E DIKIMIT
Po përshkallëzimi i kostove operacionale dhe koha e paparashikueshme e joproduktive po gërryen marzhet tuaja të fitimit të agregatit ose minierave? Primary crushing is the foundation of your material processing circuit, and its failures cascade through your entire operation. Merrni parasysh këto sfida të zakonshme:
Kohë joproduktive të paplanifikuara: Bearing failures or component wear can halt production for days, costing tens of thousands in lost throughput and urgent repair logistics.
Kostot e larta operative perTon: Konsumi i tepërt i energjisë, coupled with frequent replacement of wear parts like jaw plates, directly increases your cost per ton of processed material.
Gradim i paqëndrueshëm i produktit: An unstable or inefficient crushing chamber leads to poor size reduction, increasing recirculating load and overworking downstream equipment.
Infleksibilitet i ngurtë: Fixed configurations struggle to adapt to varying feed materials or changing final product requirements, duke detyruar kompromise operacionale.
Is your primary crusher a reliable asset or a persistent bottleneck? The solution requires engineering that prioritizes durability, efikasiteti, and intelligent design to protect your bottom line.
2. PËRMBLEDHJE E PRODUKTIT
The Jc5000 is a highcapacity, robustly engineered singletoggle jaw crusher designed for heavyduty primary crushing in mining, gurore, dhe aplikime për riciklimin e ndërtimeve në shkallë të gjerë. Its core function is the reliable reduction of large (deri në 1300 mm) feed material into a consistent, produkt agregat i trashë.
Rrjedha e punës operative:
1. Marrja e ushqimit: Large runofmine or quarryrun rock is directed into the deep, hapja e ushqimit pa mbytje.
2. Veprimi dërrmues: The aggressive elliptical stroke of a mechanically simple singletoggle design applies high inertia forces to compress and fracture material against the fixed jaw.
3. Shkarkimi & Pastrimi: Materiali i grimcuar del përmes hapjes së shkarkimit në fund; the design facilitates rapid clearance of crushed product to maintain throughput.
Fusha e Aplikimit: Ideale për hard rock (granit, bazalt), xeherore abrazive, dhe beton për prishje. It is engineered as a stationary primary unit for hightonnage fixedplant operations.
Kufizimet: Not suitable as a mobile or portable unit due to size and weight. For processing highly sticky or claybound materials without prescreening, a different primary solution may be recommended.
3. TIPARET THEMELORE
Korniza HeavyDuty & Kushinetat sferike me rul | Baza Teknike: Analiza e elementeve të fundme (FEA) shpërndarje e optimizuar e stresit | Përfitimi Operacional: Integritet strukturor i pakrahasueshëm nën ngarkesat maksimale; bearings handle both radial and axial forces | Ndikimi i ROI: Extended service life under severe conditions reduces risk of catastrophic frame failure and associated capital replacement costs.
Enhanced Feed Opening Design | Baza Teknike: Deep chamber geometry with no dead zone at feed entry | Përfitimi Operacional: Allows for larger lump size intake and promotes smooth material flow without bridging | Ndikimi i ROI: Maximizes loader efficiency, reduces need for preblasting or secondary breaking, increasing overall site productivity.
WedgeLocked Jaw Plate System | Baza Teknike: Mechanically secured manganese steel plates without complex backing resin | Përfitimi Operacional: Enables fast reversal or replacement of wear parts during scheduled maintenance windows | Ndikimi i ROI: Redukton kohën e ndërprerjes për ndryshimet e astarit deri në 40% compared to bonded systems, duke rritur drejtpërdrejt disponueshmërinë e impiantit.
Rregullimi hidraulik & Pastrimi | Baza Teknike: Sistemi hidraulik i integruar për rregullimin e CSS dhe çlirimin e materialit të pakthyeshëm | Përfitimi Operacional: Operators can adjust product size or clear blockages safely from ground level in minutes | Ndikimi i ROI: Eliminates manual shimming labor and prevents costly downtime from tramp metal events.
Flywheels me inerci të lartë | Baza Teknike: Precisely calculated rotational mass stored in heavy flywheels | Përfitimi Operacional: Smoothens power demand peaks and maintains consistent crushing momentum under variable loading | Ndikimi i ROI: Reduces cyclical stress on drive components and can lower overall energy consumption per ton crushed.
Drive direkt & VBelt Guarding | Baza Teknike: Robust TEFC motor coupled via durable Vbelts with full safety guarding | Përfitimi Operacional: Provides reliable power transmission with inherent slippage protection; guarding ensures operator safety compliance | Ndikimi i ROI: Minimizes power transmission losses and reduces maintenance incidents.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi standard i industrisë | Jc5000 Jaw Crusher Solution | Avantazhi i dokumentuar |
| : | : | : | : |
| Disponueshmëria (Koha e funksionimit) | ~ 9294% (planifikuar & i paplanifikuar) |>96% in field studies| +34% rritja e kohës së prodhimit |
| Vishni Jetën (Pllakat e nofullës) Shkëmb gërryes| 120,000 150,000 ton| 180,000 220,000 ton| +3040% intervale më të gjata shërbimi |
| Konsumi i energjisë për ton| Baza bazë 100%| Field data shows ~95%| ~5% reduction in specific energy use |
| Maintenance Time CSS Adjustment/ Clearing| Procesi manual (~ 24 orë)| Sistemi hidraulik (<30 minuta)| Deri në 90% faster adjustment/clearance |
5. SPECIFIKIMET TEKNIKE
Hapja e furnizimit: 1500mm x 1300 mm (59" x 51")
Madhësia maksimale e furnizimit: Deri në 1300 mm (51")
Kërkesa për fuqi: 200 kW / 270 Motor elektrik HP
Pesha operative: Përafërsisht 85,000 kg (187,400 £)
Kapaciteti i xhiros: Shkon nga 750 te 1500 mtph depending on feed material and closed side setting (CSS).
Specifikimet e materialit: Korniza kryesore e prodhuar nga çeliku me qëndrueshmëri të lartë; E shuar & tempered alloy steel eccentric shaft; Highgrade manganese steel jaw plates.
Dimensionet fizike (LxWxH): ~4300mm x 3500mm x 4100mm
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C (4°F deri +113 °F). Komplete për izolimin e pluhurit të disponueshme për kushte ekstreme.
6. Skenarët e APLIKIMIT
Zgjerimi i gurores së granitit | Sfida: Nevojitet një gurore e madhe për të rritur xhiron e qarkut primar 25% but was constrained by space for new infrastructure and high wear costs on existing plant. The existing crusher required frequent liner changes causing weekly downtime.| Zgjidhje: A single Jc5000 Jaw Crusher replaced two older units due to its higher capacitytofootprint ratio. It was equipped with XtraTough manganese jaw plates.| Rezultatet: Plant achieved a 28% increase in sustained throughput. Wear part life extended by 35%, duke reduktuar kostot vjetore të harxhueshme me një të vlerësuar $18,000 USD. The consolidation freed up plant area for downstream upgrades.
Iron Ore Primary Crushing Station Retrofit | Sfida: An aging gyratory crusher at an iron ore site suffered from reliability issues and excessive maintenance hours per month (>80 orë), impacting pellet plant feed.| Zgjidhje: Direct retrofit installation of the Jc5000 into the existing primary station footprint. Key features were its hydraulic setting adjustment for quick product size changes between ore types.| Rezultatet: Maintenance hours related to the primary crusher fell by over 60%. Plant managers reported improved consistency in feed size to SAG mills, contributing to an estimated overall circuit efficiency gain of approximately $50k annually in energy savings alone.
7. KONSIDERATA TREGTARE
The Jc5000 Jaw Crusher is offered as a capital investment in longterm production stability.
Niveli i çmimeve të pajisjeve bazë: Includes crusher assembly with standard manganese jaws/motor drives/guards.
Karakteristikat opsionale & Komplete: Hydraulic toggle tensioning system; sistem i automatizuar i lubrifikimit të yndyrës; profile të ndryshme të pllakave të nofullës (p.sh., corrugated/quarry/super tooth); dust suppression covers; special tool kits.
Paketat e Shërbimit: Available tiers include Basic Warranty (12 muaj), Planet e Zgjeruara të Mbështetjes (35 vite që mbulojnë pjesë/punë), and OnSite Inspection Contracts with OEMtrained technicians.
Opsionet e financimit: Flexible capital solutions are available through partners including equipment leasing programs tailored for major capital expenditure cycles typical in mining operations.
8. FAQ
Q1 Is the Jc5000 compatible with my existing secondary/tertiary crushing circuit?
po. Its hydraulic CSS adjustment allows precise control over discharge product sizing (250mm tipike), ensuring optimal feed gradation for most cone crushers or secondary impactors used downstream.
Q2 Cili është ndikimi i pritur në konsumin e përgjithshëm të energjisë së impiantit tim?
Field data indicates that due to its efficient direct drive system and highinertia flywheels reducing peak loads on motors plants typically see a net reduction in specific energy use per ton crushed compared to less optimized designs
Q3 How does your OEM support differ from aftermarket parts suppliers?
Our factory R&D ensures that every wear part like jaw plates is metallurgically matched precisely engineered tested alongside original components This guarantees documented performance metrics fit tolerances longevity which generic parts cannot reliably provide
Q4 What are typical lead times for critical spare parts?
For registered service plan holders we operate a dedicated global logistics network with guaranteed dispatch times on critical components like shafts bearings ensuring maximum uptime
Q5 Can we finance this equipment alongside other planned plant upgrades?
Yes Our commercial team structures bundled financing solutions that can include not only the primary crusher but also related conveyors screens structural modifications aligning payment schedules with project cash flow milestones
