Jc5000 Jaw Crusher Oem Factory Quotation
1. HAPJE NGA PIKA E DIKIMIT
Are escalating operational costs and unplanned downtime eroding your quarry or mine’s profitability? Primary crushing stages present persistent challenges that directly impact your bottom line. Consider these common operational hurdles:
Koha e tepërt joproduktive për mirëmbajtje: Frequent liner changes and mechanical adjustments halt your entire processing line, kushton mijëra në orë në prodhim të humbur.
Unpredictable Wear Life & High Parts Costs: Inconsistent abrasion resistance in critical components leads to variable replacement cycles and spiraling consumables expenditure.
Trajtimi i paqëndrueshëm i ushqimit: Kalimi, paketim, or inefficient crushing of slabby material reduces average throughput and increases load on downstream equipment.
Konsumi i lartë i energjisë për ton: Older or inefficient crusher designs consume disproportionate power, making energy a major variable cost.
Ngurtësia & Foundation Stress: Inadequate structural design transmits excessive vibration and stress, leading to costly structural repairs and alignment issues.
Is your primary crusher a reliable asset or a recurring capital drain? The solution lies in selecting a machine engineered not just to crush, but to optimize total cost of ownership.
2. PËRMBLEDHJE E PRODUKTIT
The JC5000 Jaw Crusher is a highcapacity, robustly engineered singletoggle jaw crusher designed for heavyduty primary crushing applications in mining, gurore, dhe riciklimin e ndërtimeve në shkallë të gjerë. Its design prioritizes mechanical simplicity for reliability and ease of maintenance.
Rrjedha e punës operative:
1. Marrja e ushqimit: Runofmine e madhe (ROM) material is directed into the deep, nonchoking crushing chamber via vibrating grizzly feeder.
2. Veprimi dërrmues: The aggressive elliptical stroke of the single toggle jaw applies high inertia force, effectively reducing even the hardest granite, bazalt, ose xeherore abrazive.
3. Shkarkimi & Pastrimi: The hydraulic toggle system allows for quick adjustment of the closedside setting (CSS) and provides automatic tramp iron release, clearing the chamber without stopping the crusher.
4. Continuous Processing: Crushed product is consistently discharged onto the main conveyor at a calibrated size, ready for secondary processing.
Fusha e Aplikimit: Ideal for hightonnage stationary primary crushing stations processing hard rock (qëndrueshmëria në shtypje >250 MPa), blasted quarry stone, dhe beton për prishje. It is suited for operations targeting consistent output of 750+ MTPH.
Kufizimet: Not designed for ultrafine product sizing; secondary or tertiary crushing circuits are required for final aggregate shaping. Requires a stable concrete foundation and planned feed control for optimal performance.
3. TIPARET THEMELORE
Deep Chamber Geometry | Baza Teknike: Optimized nip angle and long crushing stroke | Përfitimi Operacional: Enables higher capacity by drawing material deep into the chamber for effective reduction on each cycle | Ndikimi i ROI: Increases throughput by up to 15% over comparable models with shallower chambers
Dizajni i kushinetave të rulit HeavyDuty | Baza Teknike: Spherical selfaligning roller bearings with large diameter shafts | Përfitimi Operacional: Supports higher load capacities and tolerates momentary shock loads from uncrushables | Ndikimi i ROI: Zgjat jetëgjatësinë e shërbimit të kushinetave me një vlerësim 30%, reducing replacement frequency and associated downtime
Ndërrimi hidraulik & Sistemi i rregullimit | Baza Teknike: Replaceable hydraulic cylinder for tensioning and clearing | Përfitimi Operacional: Allows operators to adjust CSS safely in minutes and clear blockages without manual intervention | Ndikimi i ROI: Shkurt kohën e ndërprerjes për rregullimet rutinë me mbi 80% versus traditional shim systems
Bolted & Wedged Frame Construction | Baza Teknike: Fabricated steel sections joined with hightensile bolts and locking wedges | Përfitimi Operacional: Ofron ngurtësi të jashtëzakonshme, reduces stress concentrations, and simplifies field assembly/transport | Ndikimi i ROI: Minimizes frame fatigue failures; reduces foundation costs due to lower transmitted vibration
Symmetrical Reversible Jaw Dies | Baza Teknike: Identical corrugation profiles allow dies to be rotated endtoend or swapped sidetoside | Përfitimi Operacional: Doubles usable wear life per die set by utilizing multiple wear zones before changeout | Ndikimi i ROI: Lowers consumable costs per ton crushed by approximately 40%
Integrated Motor Mount & Ruajtja e makinës | Baza Teknike: Unified base frame includes motor mount and full perimeter guarding | Përfitimi Operacional: Simplifies installation alignment, enhances site safety compliance, protects drive components from debris | Ndikimi i ROI: Reduces installation time/cost by ~20% and eliminates need for custom guarding fabrication
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Klasa e krahasueshme) | JC5000 Zgjidhje polic nofulla | Avantazhi (% Përmirësimi) |
|||||
| Average Liner Life | 450,000 550,000 ton (Granit gërryes) | 650,000 750,000 ton (Granit gërryes) | +25% |
| Koha e rregullimit të CSS | 46 orë (shim system) | <30 minuta (hydraulic system) | 90% |
| Power Consumption per Ton ~0.85 1.0 kWh/t ~0.72 0.78 kWh/t |15% |
| Annual Availability Target ~92% ~95% |3 pikë përqindjeje |
| Tramp Iron Clearance Manual removal / system stop Automated hydraulic release without stop Eliminates associated downtime |
Data based on internal field performance audits versus published data from key competitors in the 500600mm feed size class.
5. SPECIFIKIMET TEKNIKE
Hapja e furnizimit: 1500mm x 2000mm (59" x 79")
Madhësia maksimale e furnizimit: 1250mm (49")
Gama e cilësimeve anësore të mbyllura: 175mm 300 mm (7" 12")
Gama e Kapacitetit (Varies by Material & CSS): Deri në 1,750 MTPH
Kërkesa e fuqisë së makinës: Twin TEFC motors totaling ~375 kW (~500 HP)
Pesha totale (Vetëm polic): Approximately ~145 metric tons
Ndërtimi i kornizës kryesore: Highstrength fabricated steel plate with stressrelieved welds
Swing Jaw Die Material Options: Standard AR400 / Premium AR500 / Custom Manganese Steel alloys
Gama e temperaturës së funksionimit: 30°C deri +45 °C (22°F deri +113 °F) with standard lubrication package
Discharge Height (from base): Configurable between ~2m ~3m
6. Skenarët e APLIKIMIT
Projekti për zgjerimin e gurores së granitit
Challenge A major aggregate producer needed to increase primary circuit throughput by over 30% but was constrained by existing plant footprint and high maintenance windows on their legacy jaw crushers.
Solution Installation of one JC5000 Jaw Crusher as the new primary unit with a customdesigned feed hopper to interface with existing infrastructure.
Results Throughput increased by an average of ~~35%. Liner changeout intervals extended from ~~8 weeks to ~~12 weeks under similar conditions. The hydraulic adjustment system reduced quarterly setting maintenance from two shifts to under two hours.
Iron Ore Processing Plant Retrofit
Challenge An aging gyratory primary crusher suffered from chronic reliability issues and excessive energy consumption (~1.1 kWh/t), contributing to unsustainable operating costs.
Solution Phased replacement with a JC5000 Jaw Crusher during a planned plant shutdown period.
Results Plant availability improved immediately postinstallation due to reduced mechanical complexity. Specific energy consumption dropped to ~~0~~75 kWh/t measured over six months of operation resulting in significant annual power cost savings at scale
7 KONSIDERATA TREGTARE
The JC5000 Jaw Crusher is offered as part of a comprehensive modular station solution or as a standalone unit.
Nivelet e çmimeve:
Base Equipment Price Includes crusher assembly motor drives flywheels guards basic tool kit
Enhanced Package Base + automated grease lubrication system wear monitoring sensors spare parts kit
Turnkey Station Enhanced Package + customengineered feed module discharge conveyor walkways platforms electrical control panel
Karakteristikat opsionale:
Dust suppression spray system onboard jaw die lifting device special corrosion protection packages remote monitoring telematics gateway
Paketat e Shërbimit:
Standard Warranty months parts months labor on rotating assemblies
Extended Service Plan years scheduled inspections priority parts dispatch discounted labor rates
Full Maintenance Contract Fixed annual fee covering all scheduled maintenance wear parts replacements excluding major structural components
Financing Options Available through OEMaffiliated partners include capital lease operating lease longterm rentaltoown structures tailored support available for greenfield project financing
8 FAQ
What are the foundation requirements for the JC5000?
Detailed civil drawings are provided specifying load distribution dynamic forces anchor bolt locations A reinforced concrete foundation designed by your contractor based on our specifications is mandatory
Can we use our existing feeder conveyor motors?
Integration is possible but requires engineering review Our team can assess compatibility of your existing equipment drive pulleys gear reducers electrical supply with the JC5000s requirements
How does the hydraulic toggle affect tramp metal protection?
The system maintains constant pressure during normal operation If an uncrushable object enters it automatically releases pressure allowing the moving jaw retract Once object passes pressure resets restoring original CSS without manual intervention stopping process
What is lead time from order placement commissioning?
Standard lead time months For expedited delivery inquire about our FastTrack program which may reduce lead time Optional supervised commissioning training included Enhanced Package Turnkey Station purchases
A ofrohen garancitë e performancës?
Yes guaranteed minimum capacity figures are provided specific contract based agreed feed material characteristics CSS Guarantees also cover mechanical availability first months operation subject proper maintenance adherence
