Katalogu i prodhimit të policit të nofullës Jc5000

Jc5000 Jaw Crusher Manufacturing Catalog

Përshkrimi i shkurtër:

1. HAPJA NGA PIKA E DYBIMIT Po përshkallëzojnë kostot operative dhe kohën e paparashikueshme të ndërprerjes që gërryen rentabilitetin e qarkut tuaj parësor të dërrmimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, the primary jaw crusher is a critical—and often problematic—bottleneck. Sfidat e zakonshme përfshijnë: Kostot e tepërta të pjesëve të veshjes: Premature failure of jaw dies due to improper kinematics or lowquality materials, duke çuar në të shpeshta, e kushtueshme…

Na dërgoni email Shkarkoni si PDF

Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Rritja e kostove operacionale dhe koha e paparashikueshme e joproduktive po gërryen rentabilitetin e qarkut tuaj primar dërrmues? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, the primary jaw crusher is a critical—and often problematic—bottleneck. Sfidat e zakonshme përfshijnë:
Kostot e tepërta të pjesëve të veshjes: Premature failure of jaw dies due to improper kinematics or lowquality materials, duke çuar në të shpeshta, costly replacements and laborintensive changeouts.
Kohë joproduktive të paplanifikuara: Structural fatigue or bearing failures from uncrushable materials or shock loads, halting your entire processing line for days.
Produkt i paqëndrueshëm & Forma e produktit: Inefficient crushing chamber designs that produce excessive fines or slabby product, reducing downstream efficiency and final product value.
Konsumi i lartë i energjisë: Inefficient drive systems and heavy, powerintensive components that significantly increase your costpertonne.

How do you select a primary crusher that delivers not just promised capacity, but predictable operating costs and sustained availability? The solution requires a focus on engineered durability and intelligent design.

2. PËRMBLEDHJE E PRODUKTIT

Thërrmuesi i nofullës JC5000 është me kapacitet të lartë, Thërrmuesi kryesor me një ndërrim i projektuar për minierat më të kërkuara, gurore, and heavyduty construction applications. Its robust design is built to process hard rock, xeherore, dhe beton demolues me besueshmëri maksimale.

Rrjedha e punës operative:
1. Feed & Initial Compression: Material i madh ushqimor (up to 1.5m cube) hyn në thellësi, dhomë dërrmuese pa mbytje.
2. Goditje dërrmuese agresive: Mekanizmi i njëanshëm me forcë të lartë drejton nofullën në lëvizje në një lëvizje eliptike, applying compressive force efficiently.
3. Shkarkimi & Pastrimi: The steep nip angle and optimized discharge setting facilitate rapid material evacuation, preventing chokepoints and promoting high throughput.
4. Integrimi i Sistemit: The crusher interfaces with vibrating grizzly feeders and downstream conveyors for a continuous feed system.

Fusha e Aplikimit: Ideal for stationary primary crushing plants processing granite, bazalt, mineral hekuri, mineral bakri, and recycled aggregates. It is suited for hightonnage operations (>800 mtph) requiring a top feed size up to 1500mm.

Kufizimet: Nuk është projektuar për aplikime riciklimi gërryes pa opsione specifike të astarit. Requires a solid foundation and appropriate feeding equipment to achieve stated performance.

3. TIPARET THEMELORE

Asambleja e mbajtësve të rulit HeavyDuty | Baza Teknike: Spherical selfaligning roller bearings with large diameter shafts | Përfitimi Operacional: Handles high radial and thrust loads from tough crushing conditions; extends bearing life by up to 3x compared to standard bearings | Ndikimi i ROI: Zvogëlon rrezikun e dështimit katastrofik të kushinetës; lowers maintenance frequency and associated labor costs.

Hydraulic Wedge Adjustment System | Baza Teknike: Dualacting hydraulic cylinders replace manual shim adjustment | Përfitimi Operacional: Allows closedside setting (CSS) adjustments to be made quickly, në mënyrë të sigurtë, and accurately in minutes versus hours | Ndikimi i ROI: Maximizes plant uptime during product changeovers; improves operator safety by eliminating manual handling.

Katalogu i prodhimit të policit të nofullës Jc5000

Gjeometria e optimizuar e dhomës së thërrmimit | Baza Teknike: Computermodeled kinematics with a steep nip angle and deep symmetrical chamber | Përfitimi Operacional: Delivers higher reduction ratios per pass; produces a more consistent product shape with less slabby material | Ndikimi i ROI: Increases effective capacity of downstream circuits; improves final product cubicity for higher market value.

Veshjet BoltOn | Baza Teknike: Modular liner design with replaceable cheek plates manufactured from abrasionresistant steel | Përfitimi Operacional: Thjeshton zëvendësimin e astarit; protects the main frame structure from wear indefinitely | Ndikimi i ROI: Drastically reduces longterm capital asset depreciation; cuts liner changeout time by over 40%.

PLCIntegrated Overload Protection | Baza Teknike: Hydraulic toggle plate with pressure sensors linked to the plant control system | Përfitimi Operacional: Automatically releases tramp metal or uncrushable material; resets without manual intervention | Ndikimi i ROI: Prevents costly damage to the pitman and bearings; avoids hours of unscheduled downtime per event.

Ngasja direkte nëpërmjet VBelts & TEFC Motor | Baza Teknike: Hightorque motor connected via multiple Vbelts to a heavyduty flywheel | Përfitimi Operacional: Transmetim i qetë i energjisë që thith luhatjet e ngarkesës; standard motor compatibility simplifies sourcing and replacement | Ndikimi i ROI: Lower installed cost compared to fluid couplings; improved energy efficiency under variable load conditions.

4. PËRPARËSITË KONKURRETARE

Mean Time Between Failures based on industry lubrication schedules.
Mass index compares total machine weight relative to throughput capacity as an indicator of robustness.

5. SPECIFIKIMET TEKNIKE

Hapja e furnizimit: 1500mm x 2000 mm (59" x 79")
Madhësia maksimale e furnizimit: Up to 1500mm cube (59")
Gama e cilësimeve anësore të mbyllura: 200mm 300 mm (8" 12")
Gama e Kapacitetit: Deri në 1650 mtph (në varësi të materialit për ushqim & CSS)
Kërkesa e fuqisë së makinës: 375 kW /500 HP TEFC electric motor
Pesha totale (Vetëm polic): Approximately ~145,000 kg (~320,000 lbs)
Ndërtimi i kornizës kryesore: Fabricated steel plate with stressrelieved welds; Astar çeliku AR në pikat e konsumit.
Gama e temperaturës së ambientit operativ: 20°C deri +45 °C (4°F deri +113 °F) me lubrifikim standard.
Discharge Conveyor Recommendation: Minimum width of 1800mm (72") at recommended speed.

6. Skenarët e APLIKIMIT

Hard Rock Quarrying – Granite & Basalt Primary Crushing

Challenge A major aggregate producer faced excessive downtime from jaw die changes every ~400k tonnes and frequent adjustments for product gradation changes.
Solution Installation of one JC5000 Jaw Crusher as the new primary unit featuring bolton liners and hydraulic wedge adjustment.
Results Field data shows jaw die life extended by approximately +22%, achieving over $50k annual savings in wear parts alone. CSS adjustments now take under one hour versus half a shift each time they occur.

Përpunimi i mineraleve – Thërrmimi primar i mineralit të hekurit

Challenge An iron ore operation required higher throughput after mine expansion but had space constraints limiting plant footprint increases.
Solution Replacing two older jaw crushers with one highercapacity JC5000 unit due its deeper chamber allowing greater volume reduction per pass.
Results Plant throughput increased by approximately +30%. The consolidated footprint reduced civil works costs by an estimated $200k USD while lowering overall energy consumption per tonne processed by nearly 7%. Katalogu i prodhimit të policit të nofullës Jc5000

Major Infrastructure – Tunnel Boring Muck Processing

Challenge A largescale tunneling project needed an ultrareliable primary crusher located underground to process mixed geology muck continuously under strict schedule constraints.
Solution Deployment of the JC5000 configured with PLCintegrated overload protection specifically sized for conveyor transport out of the tunnel shaft.
Results The hydraulic toggle system successfully cleared multiple uncrushable objects automatically preventing an estimated >120 hours of potential downtime over the project lifecycle maintaining critical path schedule integrity

7 KONSIDERATA TREGTARE

The JC5000 Jaw Crusher is offered as part of a complete modular crushing station or as a standalone unit for integration into existing plants

Nivelet e çmimeve të pajisjeve:
1 Base Unit Includes crusher mainframe drive motor flywheel guards basic tool kit
2 Plant Ready Package Adds hydraulic power pack for adjustment integrated walkways ladders preinstalled lubrication system
3 Customized Application Package Includes applicationspecific jaw die metallurgy special guarding environmental packages dust suppression interfaces

Karakteristikat opsionale:
• Automated Greasing System
• Rock Level Sensor Integration
• Special AR Steel Grades for Cheek Plates
• SkidMounted Modular Frame

Paketat e Shërbimit:
• Commissioning Supervision Standard package includes field technician support during startup Extended package includes operator training performance verification testing
• Preventive Maintenance Contracts Tiered plans offering scheduled inspections parts kits priority support based on annual operating hours

Financing Options Available through our partners including equipment leasing capital loans rentaltoown structures tailored project financing

8 FAQ

Q What are the foundation requirements for installing this crusher?
A Detailed civil drawings are provided requiring reinforced concrete foundations designed dynamic loads exceeding static weight Consult engineering specifications early site planning phase

Q Can this crusher handle recycled concrete brick asphalt?
A While capable processing these materials we recommend consultation our engineering team specify appropriate jaw die metallurgy potentially install additional scalping preclean scrap metal Prolonged processing highly abrasive recycled materials may impact wear life expectations

Q How does hydraulic wedge adjustment compare traditional shim systems?
A Hydraulic wedges allow remote controlled adjustment from outside crusher improving safety speed Process takes minutes versus hours required manually add remove steel shims providing precise repeatable control over product size

Q What is typical delivery lead time after order placement?
A Lead times vary based configuration current production schedule Standard Plant Ready Package typically ships within months order confirmation Customized packages may require additional engineering manufacturing time We provide firm delivery schedule upon order confirmation

Q Janë pjesë këmbimi lehtësisht të disponueshme globalisht?
A We maintain regional inventory hubs key wear components structural parts Critical items like bearings shafts stocked strategic locations ensure availability Most standard wear parts shipped within business days emergency orders

Etiketat: Katalogu i prodhimit të policit të nofullës Jc5000