Jc5000 Jaw Crusher Manufacturers R&D
Synimi i bllokimeve primare dërrmuese: Kostoja e lartë e përpunimit joefikas të ushqimit
Are your aggregate production or mining operations constrained by primary crushing limitations? Inefficient feed reduction directly impacts your entire downstream process, manifesting as costly bottlenecks. Merrni parasysh këto sfida të përbashkëta operacionale: Kohëzgjatja e paplanifikuar për shkak të dështimit të parakohshëm të pjesës së konsumimit, causing production halts of 824 hours for liner changes. Throughput inconsistency from feed variation, që çon në a 1530% fluctuation in final product yield. Excessive energy consumption per ton of processed material, where crusher motors account for a significant portion of your plant's power draw. High maintenance labor costs and safety risks associated with frequent, manual adjustments and component inspections. Suboptimal product shape increasing wear on secondary crushers and screening decks.
Pyetja qendrore për menaxherët e uzinës është e qartë: How can you achieve higher throughput with greater reliability and lower costperton in your primary crushing stage?
Pasqyrë e produktit: Thërrmuesi i nofullës JC5000
JC5000 është një punë e rëndë, Thërrmues me nofulla të vetme, i projektuar për thërrmim primar me kapacitet të lartë në miniera, gurore në shkallë të gjerë, dhe aplikimet e përpunimit të mineraleve industriale. Its design focuses on reducing runofmine or runofquarry material to a consistent size for downstream conveying and processing.
Rrjedha e punës operative:
1. Marrja e ushqimit: Material i madh ushqimor (gjatësi buzë deri në 1.5 m) drejtohet në thellësi, dhomë dërrmuese pa mbytje.
2. Thërrmimi Kompresiv: Lëvizja e fuqishme eliptike e nofullës së vetme zbaton forcë shtypëse intensive kundër nofullës së fiksuar, breaking material along its natural cleavage lines.
3. Shkarkimi & Pastrimi: Materiali i grimcuar del përmes hapjes së poshtme të shkarkimit, with an aggressive toggle angle ensuring rapid clearance to maintain throughput.
Fusha e Aplikimit: Ideale për hard rock (granit, bazalt), xeherore abrazive, and recycled concrete/demolition debris. Kufizimet: Not designed for ultrafine grinding or as a standalone solution without appropriate feeding and downstream sizing equipment.
Karakteristikat kryesore: Inxhinieri për Përsosmëri Operacionale
Dhoma e thellë & Këndi agresiv i thithjes | Baza Teknike: Optimized kinematics for increased capacity | Përfitimi Operacional: Handles larger feed sizes with fewer bridging incidents, reducing need for prescreening or feeder modifications | Ndikimi i ROI: Deri në 20% higher potential throughput versus comparable sized conventional chambers
Dizajni i kushinetave të rulit HeavyDuty | Baza Teknike: Spherical selfaligning roller bearings on eccentric shaft | Përfitimi Operacional: Higher load capacity and longer service life under shock loads; runs cooler than traditional bronze bearings | Ndikimi i ROI: Reduced risk of catastrophic bearing failure; documented bearing service intervals exceeding 12,000 orë në aplikimet e granitit
Sistemi i rregullimit të ndërrimit hidraulik | Baza Teknike: Integrated hydraulic cylinder for setting CSS (Cilësimet anësore të mbyllura) dhe pastrimin e bllokimeve | Përfitimi Operacional: Enables remote adjustment and unblocking in under 10 minutes from a control station, eliminating manual hammer work | Ndikimi i ROI: Minimizon kohën e ndërprerjes për rregullimet rutinë; improves site safety by removing personnel from the crushing zone
Me bulona & Wedged Wear Liner Assembly | Baza Teknike: Mechanically fastened jaw plates with wedge locking system | Përfitimi Operacional: Secure liner fixation reduces risks of plate shift or detachment; allows use of thicker liner profiles for extended life | Ndikimi i ROI: Të dhënat në terren tregojnë a 2530% increase in manganese utilization before replacement is required
Konstruksion i fortë i kornizës | Baza Teknike: Fabricated steel frame with reinforced stress zones analyzed via Finite Element Analysis (FEA) | Përfitimi Operacional: Exceptional durability under cyclical loading; resists fatigue cracking common in hightonnage operations | Ndikimi i ROI: Extends structural life of crusher body beyond typical industry refurbishment cycles
Përparësitë Konkurruese
| Metrikë e performancës | Standardi i Industrisë (750mm x 500mm Class) | JC5000 Zgjidhje polic nofulla | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Performanca (Hard Rock)| 350 450 mtph| 480 520 mtph| +15% te +20% |
| Vishni Jetën (Pllakat e nofullës)| Bazuar në ushqimin e granitit gërryes| Based on same abrasive granite feed| +25% te +30% |
| Konsumi i energjisë për ton| Industry average benchmark| Fieldmeasured data| 8% te 12% |
| Koha e rregullimit të CSS| Manual system (~6090 mins)| Sistemi hidraulik (<10 min)| ~85% ulje |
\Supporting test data available upon request.
Specifikimet Teknike
Hapja e furnizimit: 1500mm x 1000 mm (59" x 40")
Madhësia maksimale e furnizimit: Deri në 1250 mm (49") gjatësia e skajit
Gama e Kapacitetit: 480 - 700 mtph (në varësi të llojit të materialit & CSS)
Fuqia e makinës: 200 kW (270 HP) standardi i motorit elektrik
Pesha e thërrmuesit: Përafërsisht 62,000 kg (136,700 £)
Ndërtimi i kornizës kryesore: Hightensile steel plate with stressrelieving treatment
Pllakat e nofullës: Çeliku i manganit premium (14%,18%,22% Mn në dispozicion)
Gama e temperaturës së funksionimit: 30°C deri +45 °C (22°F deri +113 °F) me lubrifikantë të përshtatshëm
Discharge Conveyor Integration: Designed for direct feeding onto belts up to 1400mm width
Skenarët e aplikimit
Zgjerimi i gurores së granitit | Sfida: A major quarry needed to increase primary circuit output by over 40% without doubling footprint or energy costs. Existing jaw crusher was bottleneck at ~380 mtph. Zgjidhje: Installation of one JC5000 Jaw Crusher as the new primary unit. Results Throughput increased to a sustained average of >500 mtph while specific energy consumption dropped by approximately ~9%. The project met output goals without requiring a second parallel primary line.
Sfida e përmirësimit të fabrikës së përpunimit të mineralit të hekurit:: Excessive downtime from weekly manual CSS checks and unplanned blockages on older primary crushers was costing over ~300 production hours annually.Solution:: Replacement with two JC5000 Jaw Crushers featuring the hydraulic toggle system.:Rezultatet:: Downtime related to adjustments and clearing fell by an estimated ~85%. Disponueshmëria e bimëve është rritur,and maintenance teams were redeployed to preventative tasks elsewhere.
Konsiderata Komerciale
The JC5000 Jaw Crusher is positioned as a capital investment focused on longterm operational cost reduction.
- Nivelet e çmimeve: Offered in standard configuration or as part of modular "Smart Primary Station" packages including prescreening grizzly,feed conveyor,and walkway access.
- Karakteristikat opsionale: Automated wear monitoring systems,paketa unazore për shtypjen e pluhurit,variable frequency drive (VFD) motor controls,and custom liner profiles for specific materials.
- Paketat e Shërbimit:: Zgjidhni nga Garancia Bazë,,Planet e Zgjeruara të Mbrojtjes,,or FullService Maintenance Contracts that include scheduled inspections,furnizimi i pjesëve të veshin,dhe mbështetje teknike prioritare.
- Opsionet e financimit:: Available through manufacturerbacked leasing programs,marrëveshjet e përshtatura të qiradhënies,,or partnership financing through approved industrial lenders,making it possible to match payment schedules with production revenue.
FAQ
1. Q Is the JC5000 compatible with our existing plant control system?
A Yes.The crusher's PLC can be integrated via standard industrial protocols.Modular wiring harnesses are provided for straightforward connection.
2.Q What is the expected impact on our overall plant efficiency?
A As the primary stage,a more consistent output size and higher throughput from the JC5000 typically increases secondary circuit efficiency reduces recirculating load,and improves final product yield predictability.
3.Q How does pricing compare over a total lifecycle versus other options?
A While initial capital outlay may be higher than some alternatives,the focus should be on costperton over a minimum fiveyear period.The combination of higher throughput longer wear life,and lower energy consumption typically delivers superior total cost ownership based on our customer audits.
4.Q What are typical delivery lead times?
A For standard configuration units lead time is typically between [Gama standarde e industrisë] weeks subject to current order book.A confirmed schedule is provided upon order placement.
5.Q Are training resources provided?
A Comprehensive operator maintenance manuals,video libraries,and mandatory onsite commissioning training are included.Preventative maintenance task lists are developed specifically for your operation during installation.
6.Q Can it process highly abrasive recycled materials like demolition concrete?
A Absolutely.The chamber geometry wear material selection,and bearing design make it wellsuited.Recommend specifying optional extraheavyduty jaw plates and rock trap/iron relief system if uncrushable metals are present in feedstock
