Jc5000 Jaw Crusher Factories Minimum Order
Synimi i joefikasitetit primar dërrmues: The High Cost of Compromise
Are your aggregate production or mining operations constrained by the primary crushing stage? Inefficient jaw crusher performance directly impacts your entire downstream process, manifesting as:
Koha e tepërt joproduktive për mirëmbajtje: Frequent liner changes and unplanned stops for blockages can consume 1520% of available operating hours, që kushton dhjetëra mijëra në xhiron e humbur.
Gradim i paparashikueshëm i produktit: Inconsistent feed opening dynamics and wear lead to poor size distribution, overworking secondary crushers and reducing final product yield.
Spiraling Operational Costs: Premature component wear, konsumi i lartë i energjisë për ton, and high labor intensity for routine servicing erode profit margins.
Fleksibilitet i kufizuar i furnizimit: Inability to handle a varied mix of feed materials (p.sh., abrasive basalt, recycled concrete with rebar, highclay ores) forces production to slow down or stop.
Is your primary crusher a reliable asset driving profitability, or a recurring source of bottleneck and expense? The solution lies in specifying equipment engineered not just to crush, por për të optimizuar koston totale të pronësisë.
Pasqyrë e produktit: JC5000 HeavyDuty Jaw Crusher
The JC5000 is a robust, singletoggle jaw crusher engineered for highcapacity primary crushing in demanding quarrying, minierave, dhe aplikimet e riciklimit të prishjes. Its design focuses on delivering consistent throughput with minimized operational intervention.
Rrjedha e punës operative:
1. Marrja e ushqimit: I madh (500mm x 250mm) feed opening accepts runofmine or runofquarry material directly from haul trucks.
2. Thërrmimi me ngjeshje: A steep nip angle and aggressive crushing motion applies intense compressive force to fracture material against the fixed jaw plate.
3. Shkarkimi & Pastrimi: The hydraulically assisted toggle system provides quick reversal of the moving jaw to clear blockages and assist in tramp metal release without stopping the crusher.
4. Përcjellja e produktit: Crushed material exits at a consistent CSS (Cilësimet anësore të mbyllura), typically between 75mm 150mm, gati për përpunim dytësor.
Fusha e Aplikimit & Kufizimet:
Ideale për: Karrierat e gurëve të fortë (granit, bazalt), mediumscale mining operations, largescale construction waste recycling plants.
Kufizimet: Not designed for ultrafine grinding or as a standalone solution for finished aggregate. Madhësia maksimale e rekomanduar e furnizimit është 80% të dimensionit të hapjes së ushqimit. Requires a stable foundation and appropriate upstream feeding equipment.
Karakteristikat kryesore: Inxhinieri për Superioritet Operacional
Sistemi i rregullimit të ndërrimit hidraulik | Baza Teknike: Integrated hydraulic cylinder replaces mechanical shims | Përfitimi Operacional: CSS adjustment takes minutes versus hours, performed safely from ground level | Ndikimi i ROI: Redukton kohën e ndërprerjes për ndërrimin e produktit deri në 90%, increasing annual utilization.
Bosht ekscentrik QuarryGrade | Baza Teknike: Forged from highintegrity alloy steel, mbështetur nga kushinetat me rul sferikë të përmasave të mëdha | Përfitimi Operacional: Sustains peak load under shock conditions; bearings run cooler with extended L10 life | Ndikimi i ROI: Eliminates premature shaft failure; field data shows bearing service intervals extended by 40%.
Gjeometria e optimizuar e dhomës | Baza Teknike: Computermodeled kinematics create an aggressive nip angle and deep crushing chamber | Përfitimi Operacional: Enhances throughput capacity and promotes slabby material breakage over flaking | Ndikimi i ROI: Ofron deri në 10% more tons per hour at equivalent power draw compared to previous generation designs.
Ndërtimi i kornizës HeavyDuty | Baza Teknike: Fabricated from stressrelieved steel plate with reinforced ribbing at all highstress points | Përfitimi Operacional: Provides longterm alignment stability under cyclical loading, mbrojtja e komponentëve të brendshëm | Ndikimi i ROI: Mitigates risk of frame fatigue cracking, sigurimi i integritetit strukturor mbi a 15+ vit jeta e shërbimit.
Siguri e zgjeruar & Shërbim | Baza Teknike: Centralized grease points; accessible cheek plate bolts; guarding integrated into structure | Përfitimi Operacional| Routine maintenance tasks are faster and safer for technicians| Ndikimi i ROI| Lowers scheduled maintenance labor hours by an estimated 25%, improving site safety compliance.
Përparësitë Konkurruese: Fitimet e matshme të performancës
The JC5000 Jaw Crusher is designed to outperform conventional solutions across critical metrics.
| Metrikë e performancës | Standardi i Industrisë (Klasa e krahasueshme) | Performanca e dokumentuar e zgjidhjes JC5000 | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria (Koha e funksionimit) | ~85% (factoring adjustment & blockage downtime)| >92% (with hydraulic toggle & pastrimin) | +8% |
| Liner Life (Shkëmb gërryes) | ~ 120,000 ton për grup (Mn14%)| ~150,000 tons per set (Mn18% optional) | +25% |
| Efikasiteti i Energjisë (kWh/ton)| Ndryshon shumë; baseline = 1.0x factor| Field data shows consistent reduction averaging ~0.9x factor |10% |
| Koha e rregullimit të CSS| 24 orë me ekuipazh| <30 minutes with single operator |87% |
Specifikimet Teknike
Hapja e furnizimit: 500mm x 250mm
Madhësia maksimale e furnizimit: 400mm
Gama e cilësimeve anësore të mbyllura: 75mm 150mm
Gama e Kapacitetit: 180 350 ton në orë (në varësi të materialit ushqimor dhe CSS)
Kërkesa e fuqisë së makinës: 75kW /100HP electric motor (standarde)
Pesha e thërrmuesit (duke përjashtuar motorin): Përafërsisht 16 ton metrikë
Specifikimet kryesore të materialit:
Frame Fabrication Grade Steel
Jaw Plates Premium manganese steel (Mn14% standard; Mn18%, Mn22% optional)
Eccentric Shaft Forged EN24/34CrNiMo6 equivalent
Kushinetat Kushineta rul sferike; Timken/SKF/FAG grade
Gama e temperaturës së funksionimit: 20°C deri +40°C me lubrifikantë standardë.
Dimensionet (L x P x H): ~3.5m x 2.8m x 2.9m
Skenarët e aplikimit
Sfida e projektit për zgjerimin e gurores së granitit:
A quarry needed to increase primary circuit throughput by 30% without expanding its footprint or major civil works. Their existing crusher created bottlenecks due to slow adjustment times and frequent liner wear checks.
Zgjidhje:
Implementation of one JC5000 Jaw Crusher as the new primary unit. Key features utilized were the hydraulic toggle for rapid product sizing changes between road base and rail ballast production runs.
Rezultatet:
Throughput goals were met within the first quarter. The site manager reported a 22% reduction in weekly labor hours dedicated to crusher maintenance and adjustments, reallocating personnel to other areas.
C&D Recycling Plant Upgrade Challenge:
A recycling plant processing mixed demolition waste faced excessive downtime from uncrushable materials jamming the primary jaw, requiring full shutdowns and manual clearing several times weekly.
Zgjidhje:
Replacement with a JC5000 Jaw Crusher equipped with an automatic hydraulic tramp release system integrated into the toggle mechanism.
Rezultatet:
Blockage events requiring full shutdown were virtually eliminated. The plant recorded a 17% increase in monthly processed volume due to reduced stoppages while protecting downstream conveyors from metal damage.
Konsiderata Komerciale
Equipment pricing is structured around core configuration:
1. Base Machine Tier Includes crusher frame assembly drive sheave flywheels standard manganese liners guards lubrication system
2 Paketat opsionale të veçorive
Hydraulic Toggle Adjustment Kit Automatic Tramp Release System HeavyDuty Skid Base Frame Belt Drive Guard Package HigherGrade Manganese Liners Mn18Mn22
3 Service Support Packages Proactive maintenance plans are available including scheduled inspections parts kits priority technical support Extended warranty options can be negotiated based on application review
4 Financing Options Flexible commercial terms are offered through partnered financial institutions including equipment leasing capital loan structures or rentaltopurchase agreements tailored to project cash flow
Pyetjet e bëra më shpesh FAQ
What power supply is required for the JC5000 A standard 75kW 400V50Hz3phase electric motor is supplied Can it be configured for diesel drive Yes skidmounted diesel drive packages are available as an option
How does the hydraulic toggle system affect reliability The system simplifies mechanics replacing dozens of manual shims It uses proven industrial hydraulic components designed specifically for highshock environments reliability data indicates no reduction in overall system uptime
What is the lead time on replacement wear parts Commonly used parts like jaw plates cheek plates are typically held in regional stock centers with availability within 48 weeks Nonstock items have a manufacturing lead time communicated upon order
Can the JC5000 handle wet sticky clayladen material While capable performance will be reduced compared to dry rock We recommend site evaluation For severe clay applications pre screening or grizzly feeding should be considered
What commercial terms are available Minimum order quantity is one 1 unit We offer comprehensive commercial support including FOB CIF DAP delivery terms based on customer location Full payment letters of credit are standard structured payment plans can be discussed
