Jc5000 Jaw Crusher Fabricators Price
1. HAPJE NGA PIKA E DIKIMIT
Rritja e kostove operacionale dhe koha e paparashikueshme e joproduktive po gërryen rentabilitetin e qarkut tuaj primar dërrmues? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, the primary jaw crusher is a critical linchpin, and its failures cascade through your entire operation. Merrni parasysh këto sfida të zakonshme:
Kohë joproduktive të paplanifikuara: Premature wear of crusher jaws or failure of critical components can halt production for days, costing tens of thousands per hour in lost throughput.
Kostot e larta të mirëmbajtjes: Kërkesat e shpeshta të lubrifikimit, manual adjustment of settings, and the laborintensive process of replacing worn parts directly impact your bottomline maintenance budget.
Gradim i paqëndrueshëm i produktit: An unstable or inefficient crushing chamber design leads to poor particle shape, increased recirculating load, dhe pengesat në rrjedhën e poshtme të përpunimit.
Konsumi i tepërt i energjisë: An inefficient drive system and nonoptimized kinematics can make the primary crusher one of the largest energy consumers on site.
Is your current solution equipped to deliver the mechanical reliability, thjeshtësia operative, and longterm costpertonne efficiency required in today's market? The following analysis presents a datadriven approach to these challenges.
2. PËRMBLEDHJE E PRODUKTIT
Thërrmuesi i nofullës JC5000 është me kapacitet të lartë, singletoggle primary crusher engineered for the most demanding mining and heavyduty quarry applications. Its design focuses on delivering maximum availability and reduced operating costs in hard rock processing.
Rrjedha e punës operative:
1. Feed & Kompresimi: Material i madh ushqimor (gjatësia e skajit deri në 1.4 m) hyn në thellësi, dhomë dërrmuese pa mbytje.
2. HighInertia Crushing: The heavyduty flywheels maintain momentum, forcing the aggressive elliptical motion of the jaw to apply immense compressive force.
3. Shkarkimi & Pastrimi: Crushed material exits at the bottom with a consistent discharge setting, aided by a large discharge area that minimizes risk of plugging.
Fusha e Aplikimit: Ideale për impiantet e palëvizshme thërrmuese primare që përpunojnë shkëmbinj të fortë (granit, bazalt), mineral hekuri, and abrasive feeds. It is suited for hightonnage operations requiring consistent product size for downstream cone crushers or milling circuits.
Kufizimet: As a largecapacity primary machine, it is not designed for portable/skidmounted applications or for processing materials with very high clay or moisture content without proper feed system design.
3. TIPARET THEMELORE
Korniza HeavyDuty & Welded Construction | Baza Teknike: Analiza e elementeve të fundme (FEA) shpërndarje e optimizuar e stresit | Përfitimi Operacional: Eliminates stress cracking under peak loads; provides stable platform for all components | Ndikimi i ROI: Extended structural life reduces risk of catastrophic frame failure and associated capital replacement costs.
Dhoma e thellë dërrmuese simetrike | Baza Teknike: Optimized nip angle and long crushing stroke geometry | Përfitimi Operacional: Promovon grimcimin ndërgrimcash për raport të përmirësuar të reduktimit; generates better product shape with fewer fines | Ndikimi i ROI: Increased yield of inspec product reduces recirculation load and downstream wear.
Hydrostatic Wedge Gap Adjustment System | Baza Teknike: Hydraulic rams replace traditional manual shims | Përfitimi Operacional: CSS adjustment takes minutes from a remote location without entering the crusher; enables quick compensation for wear | Ndikimi i ROI: Minimizon kohën e ndërprerjes së rregullimit me mbi 80% krahasuar me sistemet manuale, rritjen e orëve prodhuese vjetore.
Spherical Roller Bearing Cartridge | Baza Teknike: Selfaligning bearings housed in a singlepiece, machined cartridge | Përfitimi Operacional: Handles high radial and axial loads; simplifies bearing replacement as a single unit | Ndikimi i ROI: Standardized bearing service reduces parts inventory complexity and technician hours during maintenance events.
Toggle Seat Integrated Actuator | Baza Teknike: Hydraulic cylinder replaces traditional toggle plates for uncrushable material relief | Përfitimi Operacional: Automatic clearing of tramp metal or uncrushables protects the crusher from damage; resets automatically | Ndikimi i ROI: Prevents costly damage to pitman, kushinetat, and frame from overload events, duke shmangur javët e pushimit të paplanifikuar.
Pika e centralizuar e grasimit | Baza Teknike: Singlepoint lube distribution network to all major bearings | Përfitimi Operacional: Daily lubrication routine is completed safely in under 10 minutes without multiple access points | Ndikimi i ROI: Ensures bearing longevity through consistent lubrication while reducing required operator labor time.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Klasa konkurruese) | JC5000 Zgjidhje polic nofulla | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria (Vjetore)| 88 92% (planifikuar & ndalesa të paplanifikuara) |> 94% documented field availability| +36% more productive uptime |
| Koha e rregullimit të CSS| 48 orë (manual shim system) |> <1 orë (hydrostatic wedge system)| ~85% faster adjustment |
| Jeta e shërbimit të kushinetave| 1218 months under severe duty |> Të dhënat në terren tregojnë 24+ months typical life| +33% intervali i zgjatur i shërbimit |
| Konsumi i energjisë për ton| Referenca bazë |> Deri në 10% reduktim nëpërmjet kinematikës së optimizuar & efikasiteti i makinës| Direct reduction in kWh/tonne cost |
| Veshin Part Life (Mn18/22 Jaws)| I nënshtrohet materialit ushqimor |> E dokumentuar 1520% improvement from chamber geometry & even wear profile| Lower costpertonne for consumables |
5. SPECIFIKIMET TEKNIKE
Hapja e furnizimit: 1400mm x 1200 mm (55" x 47")
Madhësia maksimale e furnizimit: Up to 1400mm edge length (55")
Cilësimet anësore të mbyllura (CSS) Gama: 150mm 300 mm (6" 12")
Gama e Kapacitetit: Deri në 1,750 ton në orë (në varësi të materialit ushqimor dhe CSS)
Kërkesa e fuqisë së makinës: 200 kW / Opsionet deri në kW të disponueshme
Pesha totale (Vetëm polic): Approximately ~105,000 kg
Specifikimet kryesore të materialit:
Kornizë: Pllakë çeliku e fabrikuar me shirita të optimizuar FEA.
E rregulluar & Moving Jaws: Çeliku i manganit të cilësisë së lartë (Mn18Cr2/Mn22Cr2).
Boshti kryesor: Çeliku i aliazhuar i falsifikuar.
Toggle Seat & Wedges: Alloy steel castings.
Gama e funksionimit të mjedisit: Designed for ambient temperatures from 30°C to +45°C with appropriate lube oils. Dust seals are standard for harsh environments.
6. Skenarët e APLIKIMIT
Zgjerimi i gurores së gurëve të fortë | Challenge A granite quarry expanding production faced excessive downtime from CSS adjustments and premature bearing failures on older plant equipment, limiting output growth. Solution Installation of a JC5000 Jaw Crusher as the new primary unit with hydrostatic wedge adjustment and cartridge bearing system. Results CSS changes reduced from a full shift to under an hour. Annual bearing inspections confirmed extended service life. Disponueshmëria e bimëve u rrit me %, allowing the site to consistently meet new contracted tonnage targets.
Iron Ore Primary Crushing Upgrade Challenge An iron ore processing plant struggled with high recirculating load due to poor product gradation from an aging jaw crusher, creating bottlenecks in secondary crushing. Solution The JC5000 was selected for its deep chamber design capable of handling abrasive magnetite ore.Replacement focused on improving overall circuit efficiency Results Postinstallation data showed a more consistent mm product from primary stage.Recirculating load decreased by %, reducing energy consumption across the secondary circuit.Costpertonne for wear parts saw a measurable reduction due to improved chamber wear dynamics
Aggregate Producer Abrasive Feed Challenge A producer processing highly abrasive trap rock experienced unsustainable costs from frequent jaw plate changes every weeks,and associated labor.The manual shim system made proactive gap management impractical Solution Implementation of the JC5000 featuring symmetrical chamber wear profile and hydraulic wedge adjustment Results Wear part life extended by an average of weeks.Hydraulic adjustment allowed operators to perform weekly CSS checks in minutes maintaining optimal throughput.This translated directly into lower consumable costs per quarter
7 KONSIDERATA TREGTARE
The JC5000 Jaw Crusher is offered as part of a comprehensive material processing solution.Pricing is structured around core configuration packages
Base Equipment Tier Includes: Crusher mainframe pitman assembly standard jaws drive motor sheaves Vbeltsand base frame
Karakteristikat opsionale:
Automated Gap Control(AGC)systemfor continuous CSS monitoring
Motor Starter Package(VSD optional)
Custom discharge conveyor interface kits
Wear monitoring system sensors
Special alloy jaw platesfor specific abrasion/corrosion applications
Paketat e Shërbimit:
Extended Warranty Programscovering major components
Scheduled Inspection Planswith OEM technical support
Onsite Training Packagesfor operationaland maintenance crews
Financing Options are available including capital lease operating leaseand project financing terms tailoredfor largescale capital expenditure typically through partnered financial institutions
8 FAQ
What are the foundation requirementsforthe JC5000?
The JC5000 requiresa substantial reinforced concrete foundation designedto handle dynamic loads.Engineering drawingsand dynamic load data are providedfor your civil contractorsto ensure proper installation
How does the hydrostatic wedge system impact maintenance safety?
It eliminates the needfor technicians to handle heavy shims insideor adjacentto the crusher frame.All adjustmentsare made remotelyviaa control station significantly reducing safety risks associatedwith manual methods
Can you provide assistancewith integration into our existing plant layout?
Yes engineering supportis availableto reviewyour existing flow sheetand plant layout We can provide D layout modelsand integration studiesto ensure material transfer pointsfeed systemsand discharge conveyorsare properly aligned
What isthe typical lead timefrom orderto commissioning?
Lead timesvary basedon global manufacturing schedulesbut typically rangefrom monthsfor standard configurationsto monthsfor fully customized units Detailed project schedulingis provided upon inquiry
A ofrohen garancitë e performancës?
Yes we offer performance guarantees basedon agreed feed material characteristics These guarantees cover minimum throughput capacity maximum power consumptionand product gradation under defined test conditions
