Jc5000 Jaw Crusher Distributors Datasheet
Jc5000 Jaw Crusher Distributors: HighCapacity Primary Crushing for Demanding Operations
Sfida Operacionale: When Downtime and Inefficiency Erode Your Bottom Line
For aggregate producers, mining operators, and construction contractors managing highvolume crushing circuits, the primary jaw crusher is the critical first stage in your material processing chain. When this unit underperforms, the consequences cascade through your entire operation:
- Production bottlenecks: A jaw crusher operating at 75% efficiency can reduce your plant's throughput by up to 25%, translating to lost revenue of $15,000–$40,000 per day depending on your tonnage and material value.
- Unplanned maintenance costs: Dështimet e kushinetave, toggle plate fractures, and jaw die wear typically account for 40–60% of total crusher maintenance budgets. Each unplanned shutdown costs an average of $8,000–$12,000 per hour in lost production and labor.
- Oversized feed material handling: When your primary crusher cannot accept the full range of feed sizes from your blasting or excavation operations, you incur additional costs for secondary breaking, hydraulic hammers, or reblasting—adding $0.50–$1.50 per ton to your operating costs.
- Klasifikimi i paqëndrueshëm i produktit: A poorly performing jaw crusher produces irregular product size distribution, forcing downstream cone crushers and screens to work harder, increasing wear costs by 15–20% and reducing final product quality.
- Energy inefficiency: Older or poorly matched jaw crushers consume 15–30% more power per ton of material processed, directly impacting your energy budget and carbon footprint.
- Minierat e gurëve të fortë (granit, bazalt, kuarcit, mineral hekuri)
- Prodhimi agregat (bazë rrugore, agregat betoni, çakëll hekurudhor)
- Largescale demolition and recycling projects
- Përpunimi i mineraleve industriale
- Nuk rekomandohet për ngjitës, clayrich materials exceeding 15% moisture content
- Requires a minimum feed size of 150 mm for optimal efficiency
- Not suitable for underground mining applications due to height and weight constraints
- Kërkon një stabile, level foundation with adequate loadbearing capacity
- Hapja e furnizimit: 1,200 mm × 750 mm (48" × 30")
- Madhësia maksimale e furnizimit: 650 mm (26")
- Gama e Kapacitetit: 200–500 metric tons per hour (depending on CSS and material characteristics)
- Cilësimi i shkarkimit (CSS): 75– 200 mm (3"-8")
- Eccentric Shaft Stroke: 280 mm (11")
- Crushing Force: Deri në 350 MPa
- Fuqia motorike: 200 kW (270 HP), 4shtyllë, 1,500 rpm
- Voltage Options: 400V/50 Hz, 460V/60 Hz, 690V/50 Hz, 1,000V/50 Hz
- Starting Method: Soft starter or VFD (opsionale)
- Konsumi specifik i energjisë: 0.6–0.9 kWh/ton
- Kornizë: Welded lowalloy steel (S355J2+N), të çliruar nga stresi
- Nofulla vdes: Mn18Cr2 high manganese steel (e kthyeshme)
- Ndrysho pllakën: Cast steel with hydraulic relief protection
- Kushinetat: Kushineta rul sferike (SKF or equivalent)
- Bosht: Çeliku i aliazhuar i falsifikuar (42CrMo4), trajtohen me nxehtësi
- Gjatësia: 4,200 mm (165")
- Gjerësia: 2,800 mm (110")
- Lartësia: 3,500 mm (138")
- Pesha: 48,000 kg (106,000 £) including motor and drive
- Dimensionet e transportit: Two modules—main frame (4.2m × 2.8m × 2.5m) and flywheel assembly (2.0m × 2.0m × 1.8m)
- Temperatura e funksionimit: 20°C deri +50 °C (4°F deri +122 °F)
- Lartësia mbidetare: Deri në 3,000 m (9,800 ft) without derating
- Dust Protection: IP55 rated electrical enclosures, sealed bearing housings
- Niveli i zhurmës: 85–90 dB(A) në 1 metër (me mbyllje akustike opsionale)
- Sistemi i frenimit të pluhurit: $18,000– 25,000 dollarë (water spray or dry fog)
- Vibration Monitoring System: $12,000– 18,000 dollarë (accelerometers and analysis software)
- Paketa e monitorimit në distancë: $8,000–$12,000 (cellular connectivity, paneli i resë kompjuterike)
- Ushqyerja e personalizuar: $15,000– 22,000 dollarë (designed for your specific loading equipment)
- Kompleti i pjesëve rezervë: $25,000– 35,000 dollarë (nofulla vdes, pllakë ndërrimi, kushinetat, vulat)
- Dhënia me qira e pajisjeve: 36– Afatet 60 mujore me $1 opsioni i blerjes, monthly payments from $8,500–$12,000
- Qira operative: 24–48 month terms with return option, monthly payments from $7,200–$10,500
- Pagesa e shtyrë: 10% poshtë, 90% financed over 24 months with 6month payment holiday
- Programi TradeIn: Credit of $50,000–$120,000 for your existing jaw crusher (based on age, gjendje, and model)
Are you facing these challenges with your current primary crushing equipment? Thërrmuesi i nofullës Jc5000, available through our network of authorized distributors, addresses these operational pain points with a design engineered for maximum uptime, prodhim konsistent, and lower cost per ton.
Pasqyrë e produktit: Thërrmuesi i nofullës Jc5000
Jc5000 është një punë e rëndë, singletoggle jaw crusher designed for primary crushing applications in hard rock mining, prodhimi agregat, dhe projekte ndërtimi në shkallë të gjerë. With a feed opening of 1,200 mm × 750 mm (48" × 30") and a nominal capacity range of 200–500 metric tons per hour, this machine is positioned for mediumtolarge operations requiring reliable, highcapacity size reduction.
Rrjedha e punës operative
1. Furnizimi duke u ngarkuar: Material is loaded into the 1,200 mm × 750 mm feed opening via excavator, ngarkues me rrota, or dump truck. The wide, deep crushing chamber accepts blocky feed up to 650 mm (26") in size without bridging.
2. Veprimi dërrmues: The eccentric shaft drives the swing jaw through a 280 goditje mm, creating a compressive force of up to 350 MPa. Material is crushed through a combination of compression and shear as it moves down the crushing chamber.
3. Shkarkimi i produktit: Materiali i grimcuar del nga hapja e rregullueshme e shkarkimit (Gama CSS: 75– 200 mm), producing a product that is typically 80–90% smaller than the CSS setting.
4. Transferimi i materialit: Discharged material falls directly onto a discharge conveyor or into a surge hopper, feeding downstream secondary crushing or screening equipment.
5. Monitoring and Adjustment: The hydraulic CSS adjustment system allows operators to change the discharge setting in under 10 minuta pa ndalur thërrmuesin, optimizing product size for changing feed conditions.
Fusha e Aplikimit
I përshtatshëm për:
Kufizimet:
Karakteristikat kryesore: Engineering for Performance and Reliability
1. Kornizë e salduar e rëndë | Baza Teknike: Analiza e elementeve të fundme (FEA)shpërndarje e optimizuar e stresit | Përfitimi Operacional: The frame is designed with a 40% safety factor over maximum crushing loads, eliminating frame cracking and distortion even under continuous highstress operation | Ndikimi i ROI: Extends frame service life to 20+ vjet, reducing capital replacement costs by eliminating the need for frame repair or replacement within the equipment's operational lifetime
2. Sistemi i rregullimit hidraulik CSS | Baza Teknike: Doubleacting hydraulic cylinders with integrated position sensors | Përfitimi Operacional: Your operators can adjust the discharge setting from 75 mm në 200 mm poshtë 10 minutes without manual shim changes, reducing changeover time by 85% compared to mechanical adjustment systems | Ndikimi i ROI: Reduces downtime for product changeovers by 3–4 hours per week, recovering 150–200 hours of production annually
3. Oversized Eccentric Shaft and Bearings | Baza Teknike: 250 mm diameter shaft with spherical roller bearings rated for 100,000hour L10 life | Përfitimi Operacional: The robust shaft and bearing assembly handles peak crushing forces without deflection, maintaining consistent stroke and reducing bearing operating temperatures by 15–20°C | Ndikimi i ROI: Eliminates bearingrelated failures, reducing annual maintenance costs by $12,000–$18,000 and preventing 2–3 unplanned shutdowns per year
4. Reversible Jaw Dies with High Manganese Content | Baza Teknike: 18% çeliku mangan (Mn18Cr2) me veti forcuese | Përfitimi Operacional: Jaw dies workharden from 200 HB to 450 HB nën ndikim, providing 30–40% longer wear life than standard 12% çeliku mangan. Reversible design allows you to flip dies and extend service life by an additional 50% | Ndikimi i ROI: Reduces annual wear part costs by $8,000–$15,000 and decreases changeout frequency from 6 te 4 times per year
5. VBelt Drive with Flywheel Energy Storage | Baza Teknike: Two 2.5ton flywheels storing kinetic energy to smooth peak load demands | Përfitimi Operacional: The flywheel system reduces peak power demand by 25–30%, allowing you to use a smaller, more efficient motor and reducing electrical infrastructure requirements | Ndikimi i ROI: Lowers installed power requirements from 250 kW në 200 kW, reducing energy consumption by 15–20% and saving $18,000–$30,000 annually in electricity costs
6. Sistemi i Integruar i Lubrifikimit | Baza Teknike: Automatic grease lubrication with 8point distribution and pressure monitoring | Përfitimi Operacional: The system delivers precise grease quantities to all bearing points at programmed intervals, eliminating manual lubrication errors and ensuring optimal bearing protection | Ndikimi i ROI: Reduces bearing failure risk by 70%, saving $20,000–$35,000 per bearing replacement event and extending bearing service life by 25%
7. Modular Design for Transportability | Baza Teknike: Splitframe construction with bolted connections | Përfitimi Operacional: The crusher can be disassembled into two main modules for transport, reducing shipping costs by 30% and enabling relocation to new sites without specialized heavyhaul permits | Ndikimi i ROI: Saves $15,000–$25,000 in transportation costs per relocation and reduces setup time by 40% when moving between project sites
Përparësitë Konkurruese: Krahasimi i performancës
| Metrikë e performancës | Standardi i Industrisë (150 kW class) | Zgjidhje Jc5000 | Avantazhi |
|||||
| Performanca (tph) | 250– 350 | 300– 500 | 20–40% higher capacity |
| Koha e rregullimit të CSS | 45– 60 minuta (manual) | <10 minuta (hidraulike) | 80–85% faster changeover |
| Duke L10 Jetë | 50,000–60,000 hours | 100,000 orë | 65–100% longer service life |
| Nofulla Die Wear Life | 4,000–6,000 hours | 6,000–8,000 hours | 30–50% longer wear life |
| Konsumi i Energjisë (kWh/ton) | 0.8–1.2 | 0.6–0,9 | 25–30% lower energy use |
| Kohë joproduktive të paplanifikuara | 5–8% of operating time | 2–3% of operating time | 50–60% reduction in downtime |
| Kostoja e mirëmbajtjes ($/ton) | $0.15–$0.25 | $0.10–$0.15 | 33–40% lower maintenance cost |
Specifikimet Teknike
Capacity and Performance
Kërkesat për fuqi
Specifikimet e materialit
Dimensionet fizike
Gama e funksionimit të mjedisit
Skenarët e aplikimit: Proven Performance in the Field
Hard Rock Quarry Operation | Sfida: A granite quarry in Norway was experiencing 15% production shortfalls due to frequent jaw crusher failures, with bearing replacements required every 8 months and 12% kohë joproduktive | Zgjidhje: The operation replaced their existing 1,100 × 750 mm jaw crusher with the Jc5000, paired with a 200 kW motor and automated CSS control | Rezultatet: Produkti u rrit nga 320 tph për të 450 tph (40% përmirësim), kohëzgjatja e reduktuar në 2.5%, dhe kostot vjetore të mirëmbajtjes janë ulur me $85,000. The quarry achieved payback on the equipment investment in 14 months through increased production and reduced operating costs.
Aggregate Production for Infrastructure Project | Sfida: A civil engineering contractor needed to produce 2 million tons of railway ballast within 18 muaj, requiring consistent product gradation and 95% equipment availability | Zgjidhje: Deployed the Jc5000 as the primary crusher in a mobile plant configuration, with the hydraulic CSS system enabling quick adjustments between ballast and subbase specifications | Rezultatet: The Jc5000 maintained 96.5% availability over the project duration, prodhuar 2.1 milion ton (5% above target), and achieved product consistency within ±5% of specification. The contractor completed the project 6 javë përpara afatit, duke shmangur $120,000 in potential penalty fees.
Iron Ore Processing Facility | Sfida: A midsized iron ore operation in Australia was struggling with high energy costs and excessive wear part consumption, with jaw dies lasting only 3,500 hours and energy costs accounting for 22% of total operating expenses | Zgjidhje: Installed the Jc5000 with the optional VFD drive and upgraded to Mn18Cr2 jaw dies, optimizing the crushing stroke for the specific ore characteristics | Rezultatet: Konsumi i energjisë është ulur nga 1.1 kWh/ton në 0.75 kWh/ton (32% reduktim), jaw die life extended to 6,800 orë (94% përmirësim), and overall operating costs dropped by $0.18 për ton. The annual savings of $360,000 justified the equipment investment within 11 muaj.
Konsiderata Komerciale
Nivelet e çmimeve të pajisjeve
| Konfigurimi | Gama e çmimeve (USD) | Përfshin |
||||
| Paketa standarde | $380,000–$450,000 | Thërrmues, motorike, Makinë me rrip V, sistemi i lubrifikimit, basic instrumentation |
| Paketa e përmirësuar | $450,000– 520,000 dollarë | Standard package + hydraulic CSS system, soft starter, monitorimi në distancë |
| Paketa Premium | $520,000–$620,000 | Enhanced package + Disku VFD, mbyllje akustike, sistemi i automatizuar i kontrollit, garanci e zgjatur |
Optional Features and Addons
Paketat e Shërbimit
| Service Level | Mbulimi | Annual Cost (USD) |
||||
| bazë | 2 preventive maintenance visits/year, mbështetje telefonike | $8,500 |
| Standard | 4 PM visits/year, 24dorëzimi i pjesëve me orë, mbështetje telefonike me përparësi | $15,000 |
| Gjithëpërfshirëse | 6 PM visits/year, onsite technician within 48 orë, full parts coverage, performance monitoring | $28,000 |
Opsionet e financimit
Pyetjet e bëra më shpesh
Q1: What is the typical delivery lead time for the Jc5000 through your distributor network?
Standard delivery is 12–16 weeks from order confirmation. Dorëzimi i përshpejtuar (8– 10 javë) është në dispozicion për një shtesë 5% shtesë. Your local distributor maintains a limited inventory of highwear components and can provide emergency parts within 24–48 hours.
Q2: Can the Jc5000 be integrated into an existing crushing plant with minimal modification?
po. The Jc5000 is designed with standard mounting dimensions compatible with most existing primary crusher foundations. Your distributor will conduct a site assessment to verify foundation load capacity, conveyor interface heights, and electrical supply compatibility. Typical integration time is 3–5 days for mechanical installation and 2–3 days for electrical and control system connection.
Q3: What is the expected service life of the Jc5000, and what major components require periodic replacement?
The frame and main structural components are designed for a 20+ vit jeta e shërbimit. Major wear components include jaw dies (6,000–8,000 hours), pllakë ndërrimi (12,000–15,000 hours), dhe kushinetat (100,000 hours L10). The hydraulic system components typically require service at 10,000hour intervals. Your distributor provides a detailed maintenance schedule with recommended replacement intervals based on your specific application.
Q4: How does the Jc5000 handle materials with high moisture content or clay contamination?
The Jc5000 can process materials with up to 15% moisture content, but performance may be reduced with sticky materials. For applications with high clay content, we recommend installing a grizzly feeder ahead of the crusher to remove fines and reduce material sticking. The crusher's wide discharge opening and steep crushing chamber angle help minimize material buildup, but periodic cleaning may be required for extremely sticky feeds.
P5: What training and support does your distributor network provide for operator and maintenance personnel?
Your distributor provides a comprehensive training program including: (1) 2day operator training covering crusher operation, Rregullimi i CSS, dhe procedurat e sigurisë; (2) 2day maintenance training covering lubrication, zëvendësimi i pjesës së veshjes, dhe zgjidhjen e problemeve; (3) Onsite commissioning support with a factorytrained technician for 3–5 days; (4) Access to online training modules and documentation. Additional onsite training sessions are available at $1,500 në ditë.
P6: What warranty coverage is included with the Jc5000, and what are the warranty terms?
The Jc5000 comes with a 24month or 8,000hour warranty (cilado që të ndodhë e para) covering defects in materials and workmanship. The warranty includes replacement of defective components and labor costs for repair at your site. Opsionet e garancisë së zgjatur janë të disponueshme: 36month coverage for $18,000 or 48month coverage for $32,000. Warranty exclusions include normal wear items (nofulla vdes, pllaka ndërrimi, veshin astar) and damage from misuse, improper maintenance, or unauthorized modifications.
P7: How does the Jc5000 compare to impact crushers for primary crushing applications?
The Jc5000 is better suited for hard, materiale gërryese (qëndrueshmëria në shtypje >200 MPa) where impact crushers would experience excessive wear. Për materiale më të buta (<150 Forca në shtypje MPa) with lower abrasiveness, an impact crusher may offer higher reduction ratios and lower capital cost. Megjithatë, for most hard rock mining and aggregate applications, the Jc5000 provides lower operating costs per ton, better product shape, and higher reliability. Your distributor can provide a comparative analysis based on your specific material characteristics and production requirements.
Q8: What are the installation requirements for the Jc5000 in terms of foundation and site preparation?
The Jc5000 requires a reinforced concrete foundation with minimum dimensions of 5.5m × 3.5m × 1.5m deep, designed to support a dynamic load of 120 ton. The foundation must be isolated from surrounding structures to minimize vibration transmission. Site preparation includes: (1) Level ground with a slope of less than 2%; (2) Adequate clearance for maintenance access (minimum 3m on all sides
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