Broshurë Jc5000 Jaw Crusher Distributors
Menaxherët e Fabrikave të synuara, Specialistët e Prokurimit, dhe Kontraktorët e Inxhinierisë: Një Teknik & Commercial Evaluation of the JC5000 Jaw Crusher
1. HAPJE NGA PIKA E DIKIMIT
Managing primary crushing stages presents persistent operational and financial challenges. Materiali ushqimor i paqëndrueshëm, ndalesa të paplanifikuara të mirëmbajtjes, and rising energy costs directly impact your bottom line. A jeni duke përjetuar:
Excessive Downtime for Wear Part Replacement? Frequent jaw plate changes halt entire processing lines, kushton mijëra në orë në prodhim të humbur.
Inconsistent Throughput and Product Gradation? Variable feed size and hardness lead to unpredictable output, bottlenecking downstream operations and compromising final product specifications.
Unscheduled Maintenance from Tramp Metal or Uncrusheables? A single unforeseen event can cause catastrophic damage, resulting in lengthy repairs and significant component costs.
Rising Operational Costs from Energy Inefficiency? Older crushing technology consumes excessive power per ton of material processed, gërryerja e marzheve të fitimit.
The solution requires a primary crusher engineered not just for power, but for predictable performance and total operational cost management.
2. PËRMBLEDHJE E PRODUKTIT
Të Polic me nofulla JC5000 është një kapacitet i lartë, Thërrmues me nofulla të vetme, i projektuar për aplikimet primare më të kërkuara të thërrmimit në miniera, heavy construction, dhe prodhimi agregat në shkallë të gjerë. Its design focuses on delivering maximum availability and the lowest cost per tonne in its class.
Rrjedha e punës operative:
1. Marrja e ushqimit: Material i madh minierash ose guroresh (gjatësi buzë deri në 1.5 m) drejtohet në thellësi, nonchoking corrugated feed opening.
2. Veprimi dërrmues: A robust eccentric shaft drives a dynamically balanced moving jaw in an aggressive elliptical motion, applying compressive force to reduce material against a fixed jaw.
3. Shkarkimi: Produkti i grimcuar del në pikën e poshtme të shkarkimit, me madhësi të përcaktuar nga vendosja e anës së mbyllur (CSS), adjustable via a hydraulic wedge system.
Fusha e Aplikimit: Ideale për hard rock (granit, bazalt), xeherore abrazive, and recycled concrete/demolition waste. Suitable for stationary plants or large mobile tracked setups.
Kufizimet: Not designed for ultrafine grinding or as a secondary/tertiary crusher. Requires a properly sized feeding system to realize full capacity benefits.
3. TIPARET THEMELORE
Korniza HeavyDuty & Kushinetat sferike me rul | Baza Teknike: Analiza e elementeve të fundme (FEA) shpërndarje e optimizuar e stresit | Përfitimi Operacional: I reziston ngarkesave maksimale nga materialet e pakthyeshme; eliminates frame fatigue failures | Ndikimi i ROI: Extended structural life beyond the crusher’s service cycle; reduces risk of catastrophic plant shutdown.
Ndërrimi hidraulik & Rregullimi CSS | Baza Teknike: Integrated hydraulic cylinder for tensioning and clearing | Përfitimi Operacional: Enables remote adjustment of discharge setting and automated clearing of chamber blockages in minutes | Ndikimi i ROI: Minimizon kohën e ndërprerjes për ndryshimet e produktit; improves operator safety by removing manual intervention.
ST47 Manganese Steel Jaw Plates | Baza Teknike: Highstrength alloy with optimal tooth profile design | Përfitimi Operacional: Extended wear life under high abrasion; maintains consistent product gradation throughout wear cycle | Ndikimi i ROI: Reduces consumable inventory costs and changeout frequency by an average of 2535% versus standard plates.
Drive direkt & Flywheel Mass | Baza Teknike: Hightorque motor coupled directly to eccentric shaft with optimized inertial mass | Përfitimi Operacional: Transmetim efikas i energjisë; maintains consistent crushing momentum under variable loading | Ndikimi i ROI: Të dhënat në terren tregojnë 812% improvement in kWh per tonne crushed compared to comparable Vbelt driven units.
Intelligent Control System Interface | Baza Teknike: PLCbased monitoring of power draw, temperatura mbajtëse, dhe presioni hidraulik | Përfitimi Operacional: Provides realtime operational data and prefailure alerts to prevent secondary damage | Ndikimi i ROI: Aktivizon planifikimin parashikues të mirëmbajtjes, avoiding unplanned stops and reducing repair scope.
Quarry Duty Eccentric Shaft | Baza Teknike: Forged from highintegrity steel with precisionmachined bearing journals | Përfitimi Operacional: Unmatched resistance to bending fatigue under continuous highload operation | Ndikimi i ROI: Core component designed for the lifetime of the crusher, eliminating replacement cost and downtime.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (750mm x 500mm Class) | JC5000 Zgjidhje polic nofulla | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Average Wear Life (Shkëmb gërryes) | 180,000 220,000 ton për grup | 280,000 320,000 ton për grup| +35% |
| Pastrimi i Dhomës / Koha e rregullimit të CSS| 45 90 minuta (manual) | < 10 minuta (hidraulike) |85% |
| Efikasiteti i energjisë (kWh/ton) Baza bazë| ~ 0.85 1.05 kWh/t| ~ 0.75 0.92 kWh/t| ~12% |
| Maximum Feed Size Acceptance Ratio| ~80% of gape width| ~85% of gape width| +6% intake capacity |
Ratio of acceptable topsize dimension to crusher gape width.
5. SPECIFIKIMET TEKNIKE
Kapaciteti dërrmues: Deri në 750 ton në orë (varet nga materiali i ushqimit dhe vendosja e mbyllur).
Hapja e furnizimit: 1300mm x 1000 mm (51"x 40").
Fuqia e makinës: 132 kW / 175 Standardi i motorit elektrik HP.
Pesha totale: Përafërsisht 48,500 kg (crushing unit only).
Specifikimet kryesore të materialit: Fabricated heavyduty steel frame; Forged EN24/S355J2 eccentric shaft; ST47/ST52 fixed & nofullat lëvizëse; Kushineta rul sferike.
Gama e funksionimit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C. Dust sealing is standard for harsh environments.
6. Skenarët e APLIKIMIT
Stacioni Primar Thërrmues i Karierës së Granitit
Challenge A major aggregate producer faced excessive downtime from weekly jaw plate inspections and bimonthly changes due to highly abrasive feed.
Solution Installation of a JC5000 Jaw Crusher equipped with ST47 jaw plates and the hydraulic toggle system.
Results Wear part life extended to sixweek intervals. Combined with rapid hydraulic CSS adjustment for varying product demands, plant availability increased by an estimated 18%. The resulting increase in usable output provided a payback period on the crusher investment in under 14 muaj.
Iron Ore Processing – Primary Reduction
Challenge An iron ore operation needed higher throughput from their primary circuit but was limited by frequent blockages from sticky feed material and fear of damage from tramp metal.
Solution A JC5000 was selected for its robust frame design and hydraulic clearing system.
Results The automated clearing cycle resolved blockages within one shift hour versus previous halfday manual efforts. The control system’s power monitoring now provides alerts on potential uncrushables, allowing operators to take preemptive action. Throughput increased by a consistent 15% due to reduced stall time.
7. KONSIDERATA TREGTARE
The JC5000 Jaw Crusher is offered in configured tiers:
Konfigurimi i bazës: Core crushing unit with motor drive guardsand basic controls.
Production Ready Package: Përfshin bazën e integruar të motorit,vbelt drive guard assembly,lifting tools,and advanced PLC control system with touchscreen interface.
SiteSpecific Options: Custom wear plate profiles,fixed installation skid package,dust extraction ports,and various motor voltage/frequency configurations.
Service packages range from annual inspection plans to comprehensive scheduled maintenance agreements covering partsand labor.Financing options including operating leasesand equipment rentaltoown programs are available through authorized distributors to align capital expenditure with project cash flow.
8.FAQ
Q What is the typical installationand commissioning timelinefora JC5000?
A Fora stationary plant replacementwith prepared foundations,crane access,and utilities available,crusher commissioning typically requires57 working days.This includes mechanical setting,pourinplace epoxy grouting,and control system integration
Q How does theJC5000 handle recycled demolition concretewith rebar?
A The hydraulictoggle systemis designedto releas eautomaticallyif an uncrushable objectlike large tramp metalis encountered.This protects thecrusherfrom damage.The rebar will generally be cleanedfromthe chamberduringthe reversalcycleand ejectedwiththe product
Pjesët e veshjes Q janë të disponueshme?
A Yes.Authorized distributorsstock criticalwear parts—jaw plates,toggleseats,s ide liners—ensuringavailabilityforplannedchanges.Field datasupports predictablewear lifeallowingforjustintimeorderingto minimizeyourinventoryholding
Q Can thiscrusherintegratewithourexistingPLCplant controls?
A Yes.TheJC5000'scontrolsystemprovess tandardhardwiredI/Oanda ModbusTCP/IPprotocolinterfacefor seamlessdataexchangewithmostcentralizedplant monitoring systems
Q Whatistheexpectedservice lifeforthemajor structuralcomponents?
A Thecoreframe,eccentricshaft,and bearinghousingsaredesignedand manufacturedfora minimumservice lif eof20+yearsundernormaloperatingconditionssubjecttoproper maintenance
