Iso Certified Impact Crushers Supply Chain
1. HAPJE NGA PIKA E DIKIMIT
Are inconsistent particle size and premature wear on impact elements causing excessive downstream processing time and unplanned maintenance cycles? Kur faza juaj parësore ose dytësore e dërrmimit nuk funksionon mirë, the entire operation feels the strain through reduced throughput, higher recirculating loads, and escalating perton processing costs. Key challenges for crushing professionals include:
Kohë joproduktive të paplanifikuara: Frequent component failure, particularly of blow bars and aprons, ndalon prodhimin. Industry data indicates that for a midsized aggregate plant, each hour of unscheduled downtime can represent over $1,200 in lost revenue and labor.
Gradim i paqëndrueshëm i produktit: Poor control over output size leads to cubicity issues, increasing reject material and failing to meet strict asphalt or concrete mix specifications.
Kostot e larta operacionale: Rritja e konsumit të energjisë për ton të grimcuar, combined with the frequent cost of replacement parts and associated labor, gërryen drejtpërdrejt marzhet e fitimit.
Përshtatje e ngurtë e aplikacionit: Many crushers struggle with varying feed materials—from abrasive granite to recycled concrete—requiring constant adjustment and compromising efficiency.
Is there a crushing solution engineered to deliver predictable performance, zvogëloni koston totale të pronësisë, and maintain specification compliance across diverse materials?
2. PËRMBLEDHJE E PRODUKTIT: ISOCertified Horizontal Shaft Impact (HSI) Thërrmuesit
This product line comprises a range of ISO 9001:2015 certified horizontal shaft impact crushers designed for primary, dytësore, and tertiary reduction of aggregates and industrial minerals. The certification provides documented assurance of consistent design control, cilësinë e prodhimit, and traceability—critical for large capital equipment.
Rrjedha e punës operative:
1. Hyrja në furnizim: Material is directed into the crushing chamber via a reinforced feed hopper.
2. Nxitimi & Ndikimi: Feed material is struck by highspeed rotating hammers (hekura fryrje) mounted on a solid rotor assembly and hurled against adjustable primary aprons.
3. Reduktimi i madhësisë & Riqarkullimi: Goditja fillestare e thyen materialin. Smaller pieces pass through the apron gap setting, while larger pieces are recirculated within the chamber for further impacts against the aprons and other incoming material (rockonrock crushing).
4. Product Control: Final sizing is controlled by the adjustable gap between the primary and secondary aprons, determining the maximum product dimension.
5. Shkarkimi: Correctly sized material exits the chamber onto a discharge conveyor.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideal for natural aggregate (gur gëlqeror, dolomiti), beton/asfalt i ricikluar (RCA/RA), përpunimi i skorjeve, and mediumabrasive industrial minerals. Shkëlqen në prodhimin e një pusi, produkt përfundimtar kub.
Kufizimet: Not typically recommended as a primary crusher for very hard, shkëmb magmatik shumë gërryes (p.sh., granit, bazalt) without significant operational cost considerations. Performance is optimal with feed material within designated hardness and abrasiveness indexes as per factory specifications.
3. TIPARET THEMELORE
Projektimi i rotorit & Dynamics | Baza Teknike: Analiza e elementeve të fundme (FEA) optimized solid steel rotor | Përfitimi Operacional: Sustains high rotational inertia for consistent crushing force with less power fluctuation; handles sudden feed variations | Ndikimi i ROI: Deri në 15% lower energy consumption per ton versus older designs; extended bearing life reduces maintenance costs.
QuickWear Part Change System | Baza Teknike: Hydraulicassisted service tools & bolting design | Përfitimi Operacional: Enables blow bar rotation or replacement in hours versus days without dismantling the rotor housing | Ndikimi i ROI: Shkurt kohën e planifikuar të mirëmbajtjes me mbi 60%, duke rritur drejtpërdrejt orët e prodhimit të disponueshëm vjetor.
Apron Adjustment & Pozicionimi | Baza Teknike: Independent hydraulic cylinders for primary and secondary aprons | Përfitimi Operacional: Allows precise control of product gradation from outside the machine during operation or at rest | Ndikimi i ROI: Maintains spec compliance across different contracts; reduces product waste by enabling quick adjustment.
Chamber Accessibility & Dizajn | Baza Teknike: Large rear hood opened via hydraulic cylinders; internal walkin platform (në modele më të mëdha) | Përfitimi Operacional: Safe and rapid access for inspection, apron adjustment, and liner replacement | Ndikimi i ROI: Improves site safety compliance and reduces service labor hours by an estimated 30%.
Sistemi inteligjent i drejtimit | Baza Teknike: Direct Vbelt drive or optional fluid coupling; integrated PLC monitoring of power draw & shpejtësia e rotorit | Përfitimi Operacional: Protects motor from shock loads; provides operational data to predict maintenance needs | Ndikimi i ROI: Prevents catastrophic drive train failure; mundëson planifikimin parashikues të mirëmbajtjes.
Material Specification Compliance | Baza Teknike: Use of ISOcertified foundries supplying wear parts with documented metallurgical composition (p.sh., highchrome martensitic steel) | Përfitimi Operacional: Predictable wear life across batches; consistent fracture mechanics for better product shape | Ndikimi i ROI: Accurate budgeting for wear parts; stable longterm product quality reduces customer claims.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi bazë i industrisë | Zgjidhja e Çertifikuar e Çertifikuar e Crusher Ndikimi | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Blow Bar Wear Life (Gur gëlqeror gërryes) | ~4050k tons per set| ~6075k tons per set| +40% |
| Konsumi i energjisë (kWh/ton) Thërrmimi sekondar| ~ 0.8 1.2 kWh/ton| ~ 0.65 0.9 kWh/ton| Deri në 20% Reduktimi |
| Koha mesatare ndërmjet dështimit (MTBF) Komponentët kryesorë| ~ 1500 orë| ~ 2200 orë| +47% |
| Raporti i kubitetit të produktit (>95% passing sieve)| Typical Range 0.7 0.8| Consistent Range 0.8 0.85| +10% Konsistenca |
| Koha e ndërprerjes së mirëmbajtjes së planifikuar (për ngjarje)| 2448 orë| 812 orë| 65% |
_(Representative industry averages based on published field studies.)_
5.SPECIFIKIMET TEKNIKE
Specifications vary by model within the range.
_Representative Model Specifications:_
Gama e Kapacitetit: Deri në 800 ton në orë (TPH), depending on feed material size/hardness and final product specification.
Diametri i rotorit & Gjerësia: Nga Ø1300 mm x 1500 mm në Ø2000 mm x 2500 mm.
Kërkesa e fuqisë së makinës: Motorët elektrikë nga 315 kW në 800 kW.
Madhësia maksimale e furnizimit: Up to side length of 1000mm for primary applications; typical secondary feed <250mm.
Specifikimet e materialit:
Trupi i rotorit: S355J2 çeliku strukturor.
Bare fryrje / Çekinë: Martensitic steel with ~26% chrome content or ceramic composite options.
Astar përparëseje / Veshni pjesë: Highchrome cast iron or manganese steel variants.
Main Bearing Housing Spherical roller bearings rated for heavy shock loads
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