Iso Certified Coke Vibration Screen Factory

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN OPENING Are your coke screening operations plagued by persistent, joefikasiteti i kushtueshëm? Plant managers and engineering contractors face significant challenges in maintaining consistent product quality and throughput. Pikat e zakonshme të dhimbjes përfshijnë: Verbimi & Transporti: Moisture and fine particles adhere to screen decks, blinding apertures and forcing material carryover. Kjo rezulton në një produkt të jashtëm,…

Na dërgoni email Shkarkoni si PDF

Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Are your coke screening operations plagued by persistent, joefikasiteti i kushtueshëm? Plant managers and engineering contractors face significant challenges in maintaining consistent product quality and throughput. Pikat e zakonshme të dhimbjes përfshijnë:
Verbimi & Transporti: Moisture and fine particles adhere to screen decks, blinding apertures and forcing material carryover. Kjo rezulton në një produkt të jashtëm, rritja e ngarkesave rishtypëse, and wasted yield.
Koha e tepruar joproduktive & Mirëmbajtja: Frequent screen cloth changes and structural repairs due to aggressive vibration or material abrasion halt your production line, duke ndikuar drejtpërdrejt në linjën tuaj përfundimtare.
Përmasat e paqëndrueshme & Humbja e rendimentit: Ineffective screening leads to missized coke fractions, compromising blast furnace efficiency for your customers and eroding your profit margins.
Kostot e larta operacionale: Dështimi i parakohshëm i komponentit, konsumi i lartë i energjisë nga disqet joefikase, and laborintensive cleaning procedures inflate your costperton.

Is there a screening solution engineered to withstand the abrasive nature of metallurgical coke while delivering precise separation with maximum uptime?

2. PËRMBLEDHJE E PRODUKTIT

The ISOCertified Coke Vibration Screen is a heavyduty linear or elliptical motion vibrating screen specifically engineered for the dry separation of metallurgical coke into precise size fractions (p.sh., koks furre shpërthyese, koks arrë, fllad). Its robust design addresses the unique abrasiveness, dendësia, and size range of coke particles.

Rrjedha e punës operative:
1. Feed & Shpërndarja: Sized coke from crushers is evenly distributed across the full width of the screen’s feed box.
2. Stratifikimi & Ndarja: HighGforce vibration stratifies material; fines pass through the configured screen cloth apertures while oversize travels toward the discharge end.
3. Shkarkimi: Correctly sized fractions are discharged into separate chutes or conveyors for stockpiling or shipment. Iso Certified Coke Vibration Screen Factory

Fusha e Aplikimit: Primary and secondary screening of metallurgical coke in coke plants, mullinj çeliku, dhe terminalet e trajtimit me shumicë. Ideal for sizing ranges from 80mm down to 05mm breeze.

Kufizimet: Not designed for wet screening applications or for materials with extreme temperature (>150°C) without specific modifications.

3. TIPARET THEMELORE Iso Certified Coke Vibration Screen Factory

Sistemi i Mbështetjes së Kuvertës HeavyDuty | Baza Teknike: Reinforced crossmembers with rubber buffer pads | Përfitimi Operacional: Eliminates direct metaltometal contact, drastically reducing noise (<85dB) and dissipating destructive harmonic vibrations | Ndikimi i ROI: Extends screen cloth and structural life by up to 40%, reducing part replacement costs and downtime.

Panelet modulare të ekranit poliuretani | Baza Teknike: Abrasionresistant PU with reinforced steel backing | Përfitimi Operacional: Highly resistant to wear from sharp coke edges; antiblinding properties reduce pegging | Ndikimi i ROI: Panel service life is 35x longer than wire mesh, lowering consumable inventory costs and changeout labor.

DualVibration Motor Drive System | Baza Teknike: Two synchronized externally mounted motors generating linear motion | Përfitimi Operacional: Simplified maintenance; no complex gearboxes or driveshafts; easy adjustment of amplitude | Ndikimi i ROI: Proven motor reliability reduces drive system failures; energyefficient design cuts power consumption per ton screened.

Total Enclosure Dust Containment Skirt | Baza Teknike: Multistage rubber sealing system around deck perimeter | Përfitimi Operacional: Effectively contains coke dust at transfer points, përmirësimi i sigurisë së vendit dhe pajtueshmërisë mjedisore | Ndikimi i ROI: Minimizes material loss as product dust and reduces housekeeping labor requirements.

QuickRelease Tensioning System for Screen Cloths | Baza Teknike: Lateral tensioning rails with simple bolt mechanisms | Përfitimi Operacional: Enables singleoperator screen panel change in under 30 minutes versus industrystandard hours | Ndikimi i ROI: Directly increases plant availability by minimizing planned maintenance windows.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Gama e modelit & Kapaciteti: E disponueshme në gjerësi nga 1.2m deri në 3.6m; gjatësia nga 4.8 m deri në 10 m. Kapacitetet nga 200 deri në fund 1500 tonë metrikë në orë, depending on aperture size and feed gradation.
Kërkesat për fuqi: Motorët me dridhje të dyfishtë duke filluar nga 2 x 7.5 kW në 2 x 45 kW (400V/50Hz ose siç specifikohet). Total installed power depends on machine size and mass.
Specifikimet e materialit: Korniza kryesore: S355JR çeliku strukturor. Kornizat e kuvertës: Hardox® wear plate or equivalent on critical areas. Panelet e ekranit: Customizable polyurethane or rubber compounds for required cut point.
Dimensionet fizike & meshë: Ndryshon ndjeshëm sipas modelit. Shembull (Medium Duty): Width=2.4m, Length=6m; Approximate Mass=8,500 kg excluding motors.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C. Bearings rated for continuous operation up to +120°C surface temperature.

6. Skenarët e APLIKIMIT

[Uzina e integruar e çelikut] Sfida: A major steel producer faced consistent yield loss due to fine coke (<10mm) contaminating blast furnacegrade fraction (+25mm). Manual cleaning of blinded wire mesh screens was required weekly.

[Prodhues i koksit tregtar] Sfida: A merchant plant needed to increase throughput after a crusher upgrade but was bottlenecked by an older screening stage that could not handle the increased load without excessive carryover.

[Zgjidhje:] Implementation of a primaryclassifying ISOCertified Coke Vibration Screen fitted with multislope PU panels on the top deck.

[Rezultatet:] Sizing accuracy improved from ~88% to over 96%. Blindingrelated stoppages were eliminated.

[Zgjidhje:] Installation of two widebody linear motion screens in parallel for load distribution.

[Rezultatet:] Screening capacity matched crusher output at over 800 tph per line.

7. KONSIDERATA TREGTARE

Our ISOCertified Coke Vibration Screens are offered in three primary tiers:

Niveli standard i detyrës: Për linjat me kapacitet më të vogël (<400 tph), featuring robust construction with standard wear liners.
Niveli i detyrës së rëndë (Më e zakonshme): Përfshin të gjitha tiparet kryesore të listuara më sipër (PU panels, quickrelease systems), designed for mainline primary/secondary screening.
Niveli Premium: Includes full instrumentation (sensorë të monitorimit të dridhjeve), sisteme të automatizuara të lubrifikimit, and special coatings for highly corrosive environments.

Optional features include stainless steel components for specific zones, custom feed boxes/hoppers, spray bar systems for controlled dust suppression during transfer.

We offer comprehensive service packages ranging from annual inspections with condition reports to full longterm maintenance agreements including parts supply.

Flexible financing options are available through our partners including equipment leasing programs tailored for capital expenditure cycles common in mineral processing industries.

8.FAQ

Q1 – Are these screens compatible with our existing feed conveyor discharge heights?
A1 – Our engineering team designs each unit based on your specific layout data provided during quotation including feed height clearances ensuring seamless integration into your current flow sheet without major structural modifications required onsite

Q2 – What is the expected operational impact during installation?
A2 – We provide detailed installation plans requiring typically a fivetosevenday shutdown window depending on foundation preparation requirements performed beforehand by your team

Q3 – How does this solution handle variations in feed moisture content?
A3 – The combination of high Gforce vibration antiblinding panel technology allows effective stratification even with moderate surface moisture Field data shows consistent performance upto four percent surface moisture beyond which predrying is recommended

Q4 – What are typical commercial terms lead time payment structure?
A4 – Standard lead times range between twelvesixteen weeks exworks Payment terms are generally structured as thirty percent upon order sixtyfive percent before shipment five percent after commissioning

Q5 – Do you provide performance guarantees?
A5 – Yes we guarantee mechanical performance against agreed specifications including capacity sizing accuracy under defined feed conditions These are detailed within our commercial proposal

Q6 – Who handles installation supervision commissioning?
A6 – We offer optional expert site supervision commissioning services as part of our technical package ensuring optimal startup performance knowledge transfer directly onto your operating maintenance teams

Q7 – Can we retrofit certain features like quickrelease tensioning onto our existing screens?
A7 – In many cases yes Our service division conducts audits provides retrofit kits modernize older equipment extending its life improving maintainability often providing strong returnoninvestment versus complete replacement