Iso Certifikuar 250 300tph Stone Crushing Plant Private Label Manufacturer

Iso Certified 250 300tph Stone Crushing Plant Private Label Manufacturer

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN OPENING Are you managing a highvolume aggregate operation where inconsistent feed material and unplanned downtime are eroding your profit margins? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, a 250300 Tph impianti i thërrmimit të gurëve është një aset kritik i prodhimit, megjithatë sfidat e zakonshme operacionale vazhdojnë: Variable Feedstock Costs: Fluctuations in rock hardness and size degrade…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Are you managing a highvolume aggregate operation where inconsistent feed material and unplanned downtime are eroding your profit margins? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, a 250300 Tph impianti i thërrmimit të gurëve është një aset kritik i prodhimit, megjithatë sfidat e zakonshme operacionale vazhdojnë:
Variable Feedstock Costs: Fluctuations in rock hardness and size degrade throughput, causing you to miss daily tonnage targets and increasing wear part consumption unpredictably.
Kohë joproduktive të paplanifikuara: Component failures in key crushers or screens halt the entire line, kushton mijëra në orë në prodhim të humbur dhe punë të papunë.
Fluksi joefikas i materialit: Bottlenecks between crushing stages or inadequate screening lead to recirculating loads, wasting energy and accelerating equipment wear.
Quality Control Inconsistency: Inability to precisely control final product gradation results in outofspec material, duke çuar në ngarkesa të refuzuara dhe gjoba të kontratës.

How do you secure a reliable flow of onspec aggregate while controlling operational costs and maximizing equipment uptime? Zgjidhja qëndron në një qëllim të projektuar, ISOcertified 250300tph stone crushing plant designed for predictable performance.

2. PËRMBLEDHJE E PRODUKTIT

This solution is a stationary or semistationary primarysecondarytertiary stone crushing plant engineered for consistent output of 250 te 300 ton metrikë në orë agregat të grimcuar. It is manufactured under a private label arrangement by an ISO 9001:2015 certified heavy machinery facility, ensuring documented quality control from design to assembly.

Rrjedha e punës operative:
1. Reduktimi Primar: Dumpfed material is crushed by a robust primary jaw crusher or gyratory crusher to a manageable size for downstream processing.
2. Thërrmimi sekondar & Shqyrtimi primar: Materiali përcillet në një polic dytësor kon për reduktim të mëtejshëm. A primary screen separates sized product from material requiring additional crushing.
3. Formimi Terciar/Kuaternar: Oversize material is routed to tertiary cone crushers or impactors for precise shaping and final size reduction.
4. Shfaqja përfundimtare & Grumbullimi i rezervave: Crushed stone passes through final sizing screens where it is sorted into specified product grades (p.sh., kursi bazë, patate të skuqura, pluhuri) dhe përcillen në rezervat e caktuara.

Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për operacionet e guroreve në shkallë të gjerë, projekte të mëdha infrastrukturore (ndërtimi i rrugës/autostradës), commercial concrete/asphalt plants requiring consistent feed, dhe oborre të dedikuara të furnizimit agregat.
Kufizimet: Not suitable for highly mobile applications requiring frequent relocation. Feed rock hardness must be within the designed compressive strength parameters of the selected crusher liners. Requires substantial initial capital investment and prepared site foundation.

3. TIPARET THEMELORE

Dizajni i bimëve modulare | Baza Teknike: E para-inxhinieruar, seksione të montuara në rrëshqitje me ndërfaqe të standardizuara | Përfitimi Operacional: Redukton kohën e instalimit të sitit deri në 40% kundrejt impianteve tradicionale të ndërtuara në terren; allows for future circuit reconfiguration | Ndikimi i ROI: Faster commissioning generates revenue sooner; lowers future expansion costs

Sistemi inteligjent i kontrollit të procesit | Baza Teknike: PLC i centralizuar me algoritme të menaxhimit të ngarkesës dhe aftësi monitorimi në distancë | Përfitimi Operacional: Automatically regulates feeder speeds and crusher settings to maintain optimal chokefed conditions and target product gradation | Ndikimi i ROI: Përmirëson qëndrueshmërinë e xhiros me një vlerësim 815%; zvogëlon konsumin e energjisë për ton

Ekrane vibruese HeavyDuty me kuvertë poliuretani | Baza Teknike: High Gforce screening action combined with abrasionresistant, modular deck panels | Përfitimi Operacional: Provides high screening efficiency even with damp or sticky feed material; extends deck life significantly over wire mesh | Ndikimi i ROI: Reduces product contamination; lowers longterm maintenance part costs by decreasing changeout frequency

Lube e centralizuar & Sistemet Hidraulike | Baza Teknike: I automatizuar, singlepoint lubrication systems for all major bearings with fault detection | Përfitimi Operacional: Siguron që komponentët kritikë të marrin lubrifikimin e duhur pa ndërhyrje manuale; siguron paralajmërim të hershëm për problemet e mundshme të kushinetave | Ndikimi i ROI: Directly prevents costly bearing failures; reduces daily operator maintenance tasks

ImpactResistant Conveyor Systems | Baza Teknike: Channel frame construction, shtretër ndikimi në pikat e ngarkimit, dhe rripa rezistente ndaj gërryerjes | Përfitimi Operacional: Minimizes belt wear and tear from heavy, sharp aggregate; prevents spillage and mistracking | Ndikimi i ROI: Lowers conveyor belt replacement costs and reduces cleanup labor

Deduced Dust Suppression Integration | Baza Teknike: Preplumbed water line connections at all major transfer points compatible with spray nozzle or fog cannon systems | Përfitimi Operacional: Facilitates compliance with environmental regulations regarding particulate emissions directly from the plant structure | Ndikimi i ROI: Avoids potential fines; improves site working conditions

4. PËRPARËSITË KONKURRETARE Iso Certifikuar 250 300tph Stone Crushing Plant Private Label Manufacturer

| Metrikë e performancës | Standardi i Industrisë (Bimë tipike) | This ISO Certified 250300tph Plant Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria e përgjithshme| ~85% 90% (planifikuar & ndërprerje të paplanifikuara) |>92% (based on component selection & dizajni i sistemit) |>27% rritja e orëve produktive |
| Tonelata për kilovatorë (kWh)| Ndryshon shumë; often suboptimal due to poor load management| Optimized through crusher cavity design & automated control systems| Të dhënat në terren tregojnë 512% përmirësimi i efikasitetit të energjisë |
| Kostoja e veshjes për ton (Faza Fillore)| Bazuar në veshje standarde prej çeliku mangani| Utilizes optional premium alloys or automated liner condition monitoring| Can reduce wear part cost by 1530% në varësi të gërryerjes së materialit |
| Konsistenca e gradimit të produktit| Marrja e mostrave manuale & adjustment leads to variance| Automated closedside setting (CSS) adjustment on cone crushers maintains tighter tolerances| Reduces outofspec product by an estimated 60%, minimizing waste |

5. SPECIFIKIMET TEKNIKE

Gama e kapacitetit të projektuar: 250 300 tonë metrikë në orë (275 330 tonë amerikanë në orë), dependent on feed material characteristics (dendësia e masës ~1.6 t/m³).
Opsionet primare të thërrmuesit: Mallkimi i nofullës (Hapja e furnizimit deri në 1200x900 mm) ose Primar Gyratory Crusher.
Thërrmues sekondar/terciar: Hydraulic Cone Crushers with adjustable CSS.
Fazat e shqyrtimit: Typically includes one primary scalping screen and two secondary sizing screens (size subject to final flow sheet).
Kërkesa totale e energjisë së instaluar: Përafërsisht 550 700 kW, në varësi të konfigurimit.
Specifikimet kryesore të materialit: Korniza kryesore e prodhuar nga çeliku strukturor S355JR; Wear plates minimum thickness of HR400 abrasionresistant steel.
Gjurmë tipike e bimëve (L x W): ~80m x 45m for full circuit including stockpile conveyors. Modular design allows for compact stacking during transport.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C. Dust suppression system designed for local water pressure standards. Iso Certifikuar 250 300tph Stone Crushing Plant Private Label Manufacturer

6. Skenarët e APLIKIMIT

Projekti për zgjerimin e gurores së granitit

Sfida: A regional quarry needed to increase production from 180tph to over 280tph reliably while producing six distinct specification products for state highway contracts.
Solution Implementation of this modular stone crushing plant featuring a primary jaw crusher followed by two secondary cone crushers in closed circuit with multideck screens
Results Achieved consistent output of over290tph of inspec material Plant availability exceeded94% in the first year reducing reliance on backup equipment

Integrated Concrete & Asphalt Producer

Challenge High maintenance costsand excessive downtimeon an aging singleline plant were causing missed deliveriesto readymixand asphalt batch plants
Solution Replacementwith this new privatelabel configured stone crushing plant emphasizing easyaccess maintenance platforms centralized lube systemsand impactresistant conveyors
Results Maintenance downtime decreasedby35 Wear part inventory costs were streamlined Results showeda22 reductionin costper tonof produced aggregate

7 KONSIDERATA TREGTARE

Equipment pricing is structured around core configuration tiers:

Tier A Base Configuration Includes primary secondarycrushingand basic screeningfor3–4product fractions Designedfor consistent hard rockapplications
Tier B HighVolume Configuration Adds tertiary crushingstage advanced screeningwith more decksand highercapacity conveyors For maximum product flexibilityand output
Tier C Special Application Configuration Engineeredfor highly abrasiveor exceptionally hard materials incorporating specificcrusher modelsand premiumwear materials Optional Features Intelligent process controlwith remote access Advanced dust collectionsystems Automatedwear monitoring sensors Extendedservice platformsandsafety systems Service Packages Standard warranty covering partsand laborfor12months Extendedpreventive maintenanceplansare availableincluding scheduledinspectionsand component rebuilds Financing Options The manufacturer workswith international trade finance partners tooffer leasing solutionsor equipment loansto qualified buyers makingcapital expendituremanageable

8 FAQ

Q What levelof technical supportis providedduring commissioning Field datasheets showthat proper commissioningis critical Our standard package includes supervisionby two factory engineersfor upto10days ensuringplant optimizationand operator training Q How does thisplant handle variationsin feed rock sizeor hardness The intelligentcontrol systemcan adjustfeeder ratesand within limitscrusher settings However significantchangesin feed characteristicsfromthe design basemay requiremanual adjustmentsor possiblyliner changesfor optimal performance Q Are spare parts readily availablegiven theprivate labelmanufacturing model Yes Allmajor componentscrushers screens motorsbearingsuse globally recognizedbrands Spare partsare sourceddirectlyfromOEM suppliersensuringavailability Non proprietarystructural partsare stockedat themanufacturers facility Q What isthe typicallead timefromorder todelivery For standardconfigurations leadtimeis approximately20–24weeks Ex works Customconfigurations may requireadditional engineeringtime Q Can thisplant be relocatedafter initialinstallation Yes The modular skidmounteddesign allowsfordisassembly relocationandrecommissioningat anew site thoughthis representsa significantproject requiringplanningandsite preparation Q Does theISO certificationcoverthe entiremanufacturing process Yes TheISO9001 certificationappliesto thedesign procurement fabrication assembly inspection testingand documentationprocesses ofthe manufacturing partner providingassuranceof systematicquality control Q What arethe keyfactorsin determiningfinalquoted price Final pricingis determinedby selectedcrusher brands motor brands controlsystem sophistication levelof onboarddust suppressionconveyor lengthsandinclusionofoptional featureslike automatedgreasing

Etiketat: Iso Certifikuar 250 300tph Stone Crushing Plant Private Label Manufacturer