Industriale Stone Crusher Machine Fabrika
Menaxherët e Fabrikave të synuara, Drejtuesit e Prokurimit & Kontraktorët e Inxhinierisë: The Industrial Stone Crusher Machine for HighTonnage, LowCostPerTon Operations
Are you facing persistent bottlenecks that erode profitability in your aggregate production or mining circuit? The challenges with industrial stone crusher machines are quantifiable: unplanned downtime from component failure can cost over $15,000 në orë në prodhim dhe punë të humbur. Inconsistent output gradation leads to rejected loads and recrushing, duke humbur energji dhe kapacitet. Rising wear part consumption under highabrasion conditions directly increases your costperton metric. Për më tepër, inflexible configurations struggle to adapt to varying feed materials or changing product specifications, limiting operational agility. How do you select equipment that not only processes rock but actively manages these financial and operational risks?
Pasqyrë e produktit: HeavyDuty Primary & Secondary Impact Crushers
Kjo linjë produktesh përfshin të fuqishme, stationary and semimobile impact crusher machines designed for the primary, dytësore, and tertiary reduction of limestone, granit, konkrete, asfalt, and other mineral aggregates. The operational workflow is engineered for continuous duty:
1. Marrja e ushqimit: Largedimension feed material is loaded via excavator or wheel loader into a reinforced hopper with integrated grizzly for prescreening.
2. HighVelocity Reduction: Material is fed into the crushing chamber where massive rotors with fixed or hydraulic adjustable hammers throw stone against reinforced breaker plates.
3. Controlled Sizing: The impact fracture creates cubical product; final particle size is precisely controlled by adjusting the gap between the rotor and the impact aprons.
4. Shkarkimi & Riqarkullimi: Sized material exits through the bottom of the chamber onto conveyor systems; oversize can be recirculated via a return conveyor for closedcircuit operations.
Fusha e Aplikimit: Ideal for hightonnage quarrying, aggregate base production, recycling of construction debris (beton/asfalt), dhe përpunimi i mineraleve industriale. Kufizimet: Not typically suited as the primary unit for extremely hard, shkëmb magmatik abraziv (p.sh., bazalt, shkëmb kurth) pa konfigurime specifike të rreshtit; jaw crushers are often preferred for such primary breaking.
Karakteristikat kryesore: Engineered for Operational & Financial Performance
Sistemi i rregullimit hidraulik | Baza Teknike: Computercontrolled hydraulic rams | Përfitimi Operacional: Allows adjustment of crusher gap setting in under 2 minutes while the machine is under load or at rest for precise product sizing control. | Ndikimi i ROI: Eliminon ndalesat e prodhimit për rregullim manual; të dhënat në terren tregojnë a 58% increase in usable product yield through consistent gradation.
Dizajni i rotorit monoblok | Baza Teknike: Solid steel rotor cast or forged as a single piece with weldedon hammer holders | Përfitimi Operacional: Provides exceptional rotational mass for high inertia crushing and eliminates stress points found in bolted assemblies. | Ndikimi i ROI: Rrit kohën mesatare midis dështimeve (MTBF) nga një vlerësuar 40%; reduces vibrationrelated bearing wear.
Përparëse shumëfunksionale me ndikim | Baza Teknike: Twostage adjustable aprons with independent hydraulic setting | Përfitimi Operacional: First apron acts as primary impact surface; second apron finetunes particle size and compensates for wear without stopping feed. | Ndikimi i ROI: Zgjat jetën e shërbimit të linjës deri në 30% through optimized wear distribution.
Ndërfaqja e automatizimit të bazuar në PLC | Baza Teknike: Integrated programmable logic controller with sensor inputs (tërheqja e fuqisë, temperatura) | Përfitimi Operacional: Enables remote monitoring of key parameters, automatic overload protection, and data logging for predictive maintenance scheduling. | Ndikimi i ROI: Reduces unexpected stoppages; enables proactive parts inventory management.
ServiceOptimized Frame Design | Baza Teknike: Splitframe construction with large access doors and hydraulic assist | Përfitimi Operacional: Provides direct access to the crushing chamber and internal components for faster hammer rotation, liner replacement, and routine inspection. | Ndikimi i ROI: Shkurt kohën e planifikuar të mirëmbajtjes me mbi 50%, directly increasing annual available operating hours.
Përparësitë Konkurruese
| Metrikë e performancës | Standardi standard i industrisë | Our Industrial Stone Crusher Solution | Avantazhi i dokumentuar |
| : | : | : | : |
| Disponueshmëria (Koha e funksionimit) | 8892% in heavyduty applications| Consistently exceeds 94% in field operations| +35% përmirësim |
| KostoPerTon (Veshni pjesë) | Ndryshon sipas materialit; bazë = 100%| Advanced metallurgy & design reduces consumption| 1525% reduktim |
| Konsumi i Energjisë (kWh/ton)| Dependent on rock hardness| Gjeometria e optimizuar e dhomës & rotor dynamics| Deri në 10% përmirësim |
| Raporti i kubitetit të produktit (% cubicle)| ~75% for standard impact crushers| Enhanced apron path design promotes interparticle crushing| >85% cubicle product |
Specifikimet Teknike
Gama e Kapacitetit: Modele nga 200 deri në fund 1,200 ton në orë (TPH), në varësi të madhësisë së ushqimit dhe karakteristikave të materialit.
Kërkesat për fuqi: Lëvizjet me motor elektrik nga 250 kW në 800 kW; konfiguruar për standardet globale të tensionit (400V/50 Hz, 480V/60 Hz).
Specifikimet e materialit: Highchrome martensitic steel blow bars/hammers; Mn steel breaker plates; main frame constructed from heavyduty rolled steel plate.
Dimensionet fizike (Modeli tipik): Operating weight approx. 4575 ton; varies by configuration. Feed opening up to ~1600mm x 2000mm.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; kushinetat e mbyllura me pluhur; në dispozicion pako opsionale për ngrohje/ftohje.
Skenarët e aplikimit
Quarry Primary Crushing – Limestone Aggregate Production
Sfida: A large limestone operation needed to reduce frequent downtime associated with wear part changes on their existing primary crusher while improving yield of spec product (150mm).
Zgjidhje: Implementation of a heavyduty impact crusher with a monobloc rotor and hydraulic apron adjustment system.
Rezultatet: Wear part service life increased by 22%. The ability to make quick gap adjustments allowed operators to maintain target gradation despite changing seam hardness, increasing spec product yield by 7%. Annual maintenance labor hours were reduced by an estimated 180 orë.
Ndërtim Urban & Riciklimi i mbeturinave nga demolimi
Sfida: Një C&D recycling plant required a machine capable of processing highly variable feed (betonarme, asfalt, masonry) without blockages and producing clean aggregate for road base.
Zgjidhje: Installation of an industrial stone crusher machine equipped with an overload protection system specifically configured with grate options to handle rebar separation.
Rezultatet: The plant achieved consistent throughput of mixed debris at over 350 TPH. Automatic reversal on overload protected the rotor from damage from uncrushables. Final product met local DOT specifications for recycled aggregate base material.
Konsiderata Komerciale
Nivelet e çmimeve: Capital investment scales primarily with throughput capacity and motor power.
Niveli I (200400 TPH): Entry into heavyduty stationary crushing.
Niveli II (400700 TPH): Most common range for midsized quarries and large recycling plants.
Niveli III (700+ TPH): Highcapacity solutions for major mining or aggregate conglomerates.
Karakteristikat opsionale: Advanced dust suppression systems, automated lubrication systems magnet separators , paketa speciale të pjesëve të veshjes së aliazhit , rrethime për zbutjen e zërit .
Paketat e Shërbimit: Offered as annual contracts covering scheduled inspections , preventive maintenance , dërgimi i pjesëve prioritare , mbështetje teknike . Discounts apply when bundled at purchase .
Opsionet e financimit: Available through partner institutions including equipment leasing plans , longterm rentaltoown agreements , project financing support .
Pyetjet e bëra më shpesh
1. What is the typical lead time from order to commissioning?
For standard models lead times average between weeks depending on configuration complexity Custom skidmounted or semimobile units require additional engineering time
2. Can this crusher be integrated into our existing plant layout conveyor system?
Yes engineering drawings interface points are provided All units are designed with standard discharge heights conveyor takeaway points can be adapted
3 How does your solution manage vibration transmission to the foundation?
Our designs incorporate oversized antivibration pads isolators within the frame Field testing demonstrates vibration levels well within ISO standards reducing structural stress
4 What is your policy regarding wear part warranties performance guarantees?
Wear parts carry a prorated warranty against material defects We provide guaranteed minimum tonnage figures based on your specific feed material analysis prior purchase
5 Are operator training resources included?
Comprehensive training manuals video libraries are standard We recommend recommend onsite training sessions during commissioning which can be included as part service package
6 Do you offer performancebased financing where payments link productivity metrics?
While traditional financing more common we have structured agreements where a portion payment tied verified throughput availability metrics after installation
7 What key data should we prepare provide an accurate quotation application review?
To generate precise proposal please provide your target hourly monthly tonnage detailed feed material analysis top size hardness desired final product gradations any site access power constraints
