Industriale 250 300tph Stone Crushing Plant Sourcing Agent
1. HAPJE NGA PIKA E DIKIMIT
A po menaxhoni një operacion agregat me volum të lartë dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, një fabrikë dërrmuese guri 250300 tph është një aset kritik i prodhimit, yet its performance gaps directly impact the bottom line. Sfidat e zakonshme përfshijnë:
Kohë joproduktive të paplanifikuara: Component failures in primary crushers or conveyors can halt your entire line, kushton mijëra në orë në prodhim të humbur dhe punë të papunë.
Gradim jo konsistent i produktit përfundimtar: Fluctuations in output size lead to outofspec material, duke rezultuar në refuzimin e produktit, rishtypjen e kostove, dhe klientë të pakënaqur.
Operacional i lartë & Shpenzimet e Mirëmbajtjes: Excessive wear on liners and crusher parts, shoqëruar me konsum të lartë energjie për ton, squeezes your operating margins.
Kufizimet e shkallëzueshmërisë: Inflexible plant design struggles to adapt to changing feed material hardness or required product mix, limiting contract versatility.
Pajtueshmëria me pluhurin dhe zhurmën: Failing to meet increasingly stringent environmental regulations risks work stoppages and fines.
Pyetja qendrore është: si arrini të besueshme, costperton crushing at this scale while maintaining product quality and operational flexibility? The specification of your core crushing circuit is the definitive answer.
2. PËRMBLEDHJE E PRODUKTIT
The Industrial 250300tph Stone Crushing Plant is a stationary or semimobile aggregate production system engineered for processing hard rock (granit, bazalt) and abrasive materials at high throughput. It is designed as a multistage crushing and screening solution for largescale quarrying, mining preprocessing, dhe projekte të mëdha infrastrukturore që kërkojnë konsistencë, specification aggregates.
Rrjedha e punës operative:
1. Reduktimi Primar: Dump feed is received into a vibrating grizzly feeder which bypasses subsize material and directs larger rock to a robust primary jaw crusher for initial size reduction.
2. E mesme & Thërrmimi terciar: The primary crushed material is conveyed to secondary cone crushers for further reduction. A tertiary cone crusher or vertical shaft impactor (TË GJITHË) stage may be integrated for precise shaping and fine aggregate production.
3. Shqyrtimi i materialit & Renditja: Crushed material is routed through multideck vibrating screens to separate it into precise size fractions (p.sh., 05mm, 510mm, 1020mm).
4. Riqarkullimi & Grumbullimi i rezervave: Oversize material from screens is recirculated back to the appropriate crusher stage in a closed circuit. Onspec aggregates are conveyed to designated stockpiles.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për operacione të mëdha guroreje, highway construction material supply, railway ballast production, and concrete/ asphalt plant feed.
Kufizimet: Not suitable for fully mobile applications requiring frequent relocation. Feed size must be controlled per primary crusher inlet specifications. Highly claycontaminated or wet feed may require preprocessing to prevent clogging.
3. TIPARET THEMELORE
Dizajni inteligjent i dhomës së thërrmimit | Baza Teknike: Kinematika e ndihmuar nga kompjuteri & simulimi i dinamikës | Përfitimi Operacional: Optimizes nip angle and throw for higher reduction ratios with less wear | Ndikimi i ROI: Increases chamber liner life by up to 30%, reducing part change frequency and downtime costs.
Grasimi i centralizuar & Sistemi Hidraulik | Baza Teknike: I automatizuar, njësi lubrifikuese e programueshme me kasaforta | Përfitimi Operacional: Ensures critical bearings and surfaces receive precise lubrication without manual intervention | Ndikimi i ROI: Parandalon dështimet katastrofike të kushinetës; të dhënat në terren tregojnë a 25% reduction in lubricationrelated maintenance hours.
Automatizimi i procesit i bazuar në PLC | Baza Teknike: Kontrollues logjik i programueshëm me ndërfaqe të makinës njerëzore (HMI) | Përfitimi Operacional: Allows operators to monitor motor loads, rregulloni cilësimet, and sequence start/stop from a central control cabin | Ndikimi i ROI: Improves overall plant efficiency by optimizing crusher load distribution; typical energy savings of 58% are documented.
HeavyDuty Vibrating Screen with Deck Modularity | Baza Teknike: High Gforce excitation with replaceable screen deck panels | Përfitimi Operacional: Provides efficient material stratification and separation; worn panels can be replaced sectionally | Ndikimi i ROI: Minimizes screening downtime by 50% compared to full deck replacement; ruan gradimin e qëndrueshëm të produktit.
Sistemi i integruar i frenimit të pluhurit | Baza Teknike: Vargjet e hundës në pikat e transferimit të lidhura me furnizimin me ujë me komandim solenoid | Përfitimi Operacional: Significantly reduces airborne particulate at primary dust generation sources | Ndikimi i ROI: Mitigates regulatory compliance risk and reduces cleanup costs, protecting worker health and equipment.
Robust Conveyor System with RipStop Belting | Baza Teknike: Steel cord or fabricreinforced belts with impact beds at loading zones | Përfitimi Operacional: Handles heavy shock loads from crushed rock without belt damage or excessive spillage | Ndikimi i ROI: Reduces belt replacement cycles by an average of 40%, lowering longterm material costs.
Modular Structural Framework | Baza Teknike: Parafabrikuara, bolted steel support structures | Përfitimi Operacional: Thjeshtëson instalimin e faqes, future reconfiguration, or potential relocation of the crushing plant sections| ROI Impact Cuts civil engineering and erection time by approximately 20%, përshpejtimi i kohës së prodhimit.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i industrisë për bimët 250300 tph | This Stone Crushing Plant Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria (Koha e planifikuar e ekzekutimit) | ~85% 88% për shkak të vonesave mekanike| >92% via enhanced reliability features| +5% te +8% |
| Kostoja për ton (Operative) Based on wear parts & energji| E ndryshueshme; highly sensitive to abrasiveness| Stabilized through optimized wear resistance| Reduktimi i dokumentuar i 1218% |
| Indeksi i formës së produktit (Kubiteti) Secondary/Tertiary Output| Often reliant on tertiary stage only| Engineered from secondary stage onward via chamber design| Improved by up to 15% pretertiary |
| Fine Generation (5mm Material)| Typically uncontrolled overcrush| Managed via CSS adjustment automation & efikasiteti i shqyrtimit| Reduces unwanted fines by up to 10% |
| Instalimi & Commissioning Time For complete system| ~810 weeks with standard designs| ~68 weeks with modular design & paratestimi| Reduction of approximately 25% |
5. SPECIFIKIMET TEKNIKE
Kapaciteti i projektuar i xhiros: Gama e rregullueshme e 250 300 tonë metrikë në orë (tph), në varësi të fortësisë së materialit ushqimor (Wi) and required product sizing.
Opsionet primare të thërrmuesit: Mallkimi i nofullës (PEV Series), Inlet sizes from 750x1060mm up to 900x1200mm.
Opsionet e thërrmuesit dytësor/terciar: MultiCylinder Hydraulic Cone Crushers (HPS Series), diameters from HPS160 upwards.
Pajisjet e skanimit: Ekrane vibruese me prirje me tre kate (3YK/4YK Series), total screening area up to ~18m².
Fuqia totale e instaluar: Approximately 550kW 700kW depending on final configuration.
Specifikimet kryesore të materialit: Korniza kryesore e prodhuar nga çeliku Q345B; Veshjet dërrmuese të disponueshme në lidhjet e futjes Mn18Cr2 ose TIC; Conveyor belting rated for minimum Rip Strength of EP1000/1250.
Gjurmë fizike (Paraqitja tipike): ~75m L x ~45m W x ~15m H (varies based on stockpile conveyor reach).
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; kontrolli i emetimit të pluhurit arrin <20mg/m³ at key points with suppression active.
6. Skenarët e APLIKIMIT
Projekti për zgjerimin e gurores së granitit
Sfida: A granite quarry needed to increase output from 180tph to a sustained 280tph for a new highway contract but had space constraints limiting plant footprint expansion.
Zbatimi i zgjidhjes: A compact threestage stone crushing plant was configured using a largecapacity primary jaw crusher followed by two mediumfine cone crushers operating in parallel on the secondary duty. Highefficiency screens allowed for recirculating load management within the confined layout.
Results Throughput consistently achieved at ≥285tph; Plant footprint increased by only15%. The parallel secondary setup provided redundancy improving overall availabilityto94%.
Përpunimi i gurit gëlqeror për ushqimin e fabrikës së çimentos
Challenge Processing abrasive limestone required consistent 25mm productfor cement raw mill feed but excessive wearon VSI rotorsand high energy consumption were driving unsustainable operational costs
Solution Implementation A twostage stone crushingplant was selected featuringa heavyduty jawcrusher followedbya single highcapacity hydraulic cone crusher equippedwith specialabrasionresistant liners Advanced PLCautomation maintained optimalcrusher setting basedon ampdraw
Results Wearpart lifecycle increasedby40%; Specific power consumption reducedby6%; Productgradation consistencyensured uninterruptedmillfeed meetingthe cementplant's strictquality control requirements
7 KONSIDERATA TREGTARE
Nivelet e çmimeve të pajisjeve janë të strukturuara rreth kompleksitetit të konfigurimit bazë:
Tier1 Basic TwoStageCrushingCircuit Jaw+Single ConeCrushers key screens conveyors structural steel base automation Suitablefor consistent feedmaterial producing limited product variants
Tier2 Advanced ThreeStageCircuit Includesprimary secondary tertiarycrushers comprehensive screeningwith moreconveyors advancedPLCcontrol dust suppression Idealfor complexproduct requirementsand highly abrasive materials
Tier3 CustomizedTurnkeySolutions Fullsystem integration includingfeed hoppers offplant conveyors electrical substations advanced dust collection systems Pricedon projectspecific scope
Optional Features Include metal detector magnetic separator automated weighing system remote monitoring telematics package extendedwear part packages
Service Packages Availableare annualpremium maintenance plans providing scheduled inspections priority parts dispatch technicianvisits Financing options throughpartner institutions caninclude leasing structuresor project financing tailoredto cashflow needs typicallyover36to60month terms
8 FAQ
Q What if my feed rock size varies significantly Will this stonecrushingplant handle it
A The primarycrusher feeder combinationis designedfor variation Robust grizzly sections bypass fines whilethe hydraulic adjustmenton jawcrushers allows operators compensatefor largerfeed lumps within design limits protecting downstreamcircuit
Q How does this plant manage changesin finalproduct specification requirements
A Throughadjustablecrushers closedside settings CSS viaremote hydraulic controlsand screen deck panel changes Most common sizetransitions canbe accomplishedwithin ashift minimizingproduction interruption
Q Whatisthe expectedlifespanof themajor structural components
A The mainplant structure fabricatedfrom qualitysteelwith corrosion protectionis engineered fora minimumservice lifeof years Criticalwear components likecrusher linersares consumableswith lifespansvaryingby material processed detailedexpectations provided duringapplication review
Q Are trainingand commissioningincluded
A Yes standardcommercial termsinclude comprehensive commissioningby factory engineers onsite operator training covering safeoperation routine maintenance troubleshooting procedures Documentationincludesfull manuals part lists schematicdrawings
Q Canwe integrateexisting equipmentlike our currentprimarycrusher intoa new system
A Integrationis oftenfeasible Our engineeringteam conducts review of yourexisting equipment specifications conditionto assess compatibilityand providerecommendations formodificationor interfacing ensuringoptimalperformance ofthe completecircuit
