Importi Jc5000 Nofulla Crusher Datasheet
1. HAPJE NGA PIKA E DIKIMIT
Rritja e kostove operative dhe koha e paparashikueshme e joproduktive po gërryen rentabilitetin e gurores suaj ose të minierës? Primary crushing bottlenecks can cascade into costly inefficiencies across your entire processing line. Merrni parasysh këto sfida të zakonshme:
Koha e tepërt joproduktive për mirëmbajtje: Frequent liner changes and mechanical adjustments halt production, kushton mijëra në orë në qarkullim të humbur.
Ndalime të paplanifikuara nga Tramp Metal: Unprotected crushers facing uncrushable material lead to catastrophic damage, resulting in days of repair and parts replacement.
Gradim i paqëndrueshëm i produktit: Fluctuations in feed size or hardness create an uneven discharge, overloading downstream screens and crushers, reducing overall plant efficiency.
Kostot e larta operacionale: Rising energy consumption per ton and short component lifecycles directly impact your bottom line.
A është dërrmuesi juaj kryesor një aktiv i besueshëm ose një detyrim i përsëritur? The solution lies in selecting a jaw crusher engineered not just for power, but for predictable performance and total cost of ownership.
2. PËRMBLEDHJE E PRODUKTIT
The JC5000 Jaw Crusher is a highcapacity, singletoggle primary crushing station engineered for the most demanding mining, gurore, dhe aplikime për riciklimin e ndërtimeve në shkallë të gjerë. Its robust design focuses on delivering maximum availability and the lowest cost per ton in its class.
Rrjedha e punës operative:
1. Feed & Para-Screening: Runofmine or quarryrun material is directed into the large capacity vibrating grizzly feeder (opsionale), which bypasses fines to increase effective crushing capacity.
2. Reduktimi Primar: Material enters the deep crushing chamber of the JC5000 Jaw Crusher, where a powerful elliptical motion applies compressive force against a fixed jaw plate.
3. Shkarkimi i kontrolluar: The crushed product exits at the bottom of the chamber, me madhësi të përcaktuar nga vendosja e anës së mbyllur (CSS), adjustable via a hydraulic toggle system.
4. Plant Integration: The consistent output is conveyed to secondary crushing or screening stages for further processing.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për hard rock (granit, bazalt), xeherore abrazive, and shot rock. Suited for stationary primary crushing stations requiring throughputs from 750 te 1,500 mtph depending on material and settings.
Kufizimet: Not designed for sticky or clayrich materials without prescreening. Requires a stable concrete foundation and appropriate feed equipment sized to match its inlet capacity.
3. TIPARET THEMELORE
Ndërrimi hidraulik & Sistemi i rregullimit | Baza Teknike: Cilindrat hidraulikë të dyfishtë zëvendësojnë pllakat e ndërrimit mekanik | Përfitimi Operacional: Mundëson të sigurt, rapid CSS adjustment and provides automatic overload protection by releasing to clear blockages | Ndikimi i ROI: Zvogëlon kohën e rregullimit deri në 80% krahasuar me sistemet manuale të shiritave; parandalon dëmtimet e mëdha nga të pakthyeshmet.
Dhoma e thellë dërrmuese simetrike | Baza Teknike: Optimized nip angle and long vertical travel at the feed opening | Përfitimi Operacional: Promotes rockonrock attrition in the upper chamber, reduces wear on lower sections, and enhances throughput | Ndikimi i ROI: Extends jaw plate life by an estimated 1525%, reducing consumable costs and changeout frequency.
Kushineta rul sferike HeavyDuty | Baza Teknike: Largediameter bearings housed in precisionmachined pitman and frame seats | Përfitimi Operacional: Supports high radial and axial loads from tough crushing cycles with minimal heat generation | Ndikimi i ROI: Increases bearing service life under shock loading; të dhënat në terren tregojnë a 30% improvement in mean time between failures versus standard designs.
Baza motorike e integruar & Roje rripi | Baza Teknike: Unified steel fabrication that houses crusher motor, vbelt drive, and guards | Përfitimi Operacional: Eliminates misalignment during installation/transport; provides safer, easier access for maintenance | Ndikimi i ROI: Cuts installation time by approximately two days; reduces longterm vibrationrelated wear on drive components.
Wedge Lock Jaw Plate Fastening System | Baza Teknike: Mechanically locked wedges secure front and rear jaw plates without backing material | Përfitimi Operacional: Allows fast plate changes with standard tools; creates a secure fit that minimizes plate shifting under load | Ndikimi i ROI: Reduces liner changeout time by half compared to traditional bolted systems.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Competitor Averages) | JC5000 Zgjidhje polic nofulla | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria (Koha e funksionimit) | ~8590% (planifikuar & ndalesa të paplanifikuara) |> 94% (based on telemetry data) |> 5% rritja e orëve produktive |
| Efikasiteti i Energjisë (kW për ton) | Vija bazë = 100% (varies by application) |> 1215% reduction per ton crushed |> 1215% lower energy cost |
| Jeta e pllakës së nofullës (Shkëmb gërryes) ~500 Mtons| Vija bazë = 100% |> Extended wear profile increases life ~20% |> ~20% reduction in consumable cost |
| Overload Recovery Time (Pastrimi) ~48 hours| Manual clearing required |> Hydraulic toggle reversal clears most jams in Up to 90% faster recovery |
5. SPECIFIKIMET TEKNIKE
Hapja e furnizimit: 1,500mm x 1200 mm (59" x 47")
Madhësia maksimale e furnizimit: 1,050mm (41")
Recommended Closed Side Setting Range: 150mm 300 mm (6" 12")
Gama e Kapacitetit: Deri në 1,500 mtph dependent on material type & CSS
Kërkesa e fuqisë së makinës: 200 kW / E përputhshme deri në VSD
Pesha totale (Vetëm polic): Përafërsisht 86 ton
Specifikimet kryesore të materialit: Kornizë çeliku e prodhuar me qëndrueshmëri të lartë; Manganese steel jaw plates; Forged alloy steel eccentric shaft.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C (4°F deri +113 °F). Dust sealing kits available for arid environments.
6. Skenarët e APLIKIMIT
Projekti për zgjerimin e gurores së granitit
Sfida: An existing operation needed to increase primary circuit throughput by 40% without expanding its physical footprint or secondary circuit. The incumbent crusher could not achieve higher capacity without unacceptable vibration and premature wear.
Zgjidhje: Installation of one JC5000 Jaw Crusher as the new primary unit with an optimized feeder setup.
Rezultatet: Produkti u rrit me 42%. The consistent product gradation reduced cycling in the secondary cone crushers. Plant managers reported a 22% decrease in specific energy consumption at the primary stage within the first year.
Përmirësimi i fabrikës së përpunimit të mineralit të hekurit
Sfida: Unplanned downtime due to tramp metal incidents was causing an average of three major stoppages annually at this site’s primary crush station.
Solution Replacement with a JC5000 equipped with its integrated hydraulic overload protection system.
Results In two years of operation zero catastrophic events have occurred from tramp metal Hydraulic clearing activated four times preventing an estimated 14 days of downtime saving over $350k in lost production
7 KONSIDERATA TREGTARE
The JC5000 Jaw Crusher is offered as part of several commercial packages:
Nivelet e çmimeve:
Tier A Base Unit includes crusher motor base belt guards basic tooling
Tier B Plant Ready includes integrated motorized feeder skid structure walkways ladders
Tier C Turnkey includes full electrical control package dust suppression starter package
Karakteristikat opsionale:
Heavy duty grizzly feeder with fines bypass conveyor
Automatic grease lubrication system
Remote monitoring telemetry package for CSS amp draw bearing temps
Paketat e Shërbimit:
Standard Warranty months parts labor
Extended Service Plan years including scheduled inspections wear part discounts
Full Maintenance Contract covers all parts labor inspections fixed annual fee
Financing Options available through partner institutions include capital lease operating lease or leaseto own structures typically ranging from months
8 FAQ
What are my foundation requirements for the JC5000?
Detailed civil drawings are provided A reinforced concrete foundation designed for dynamic loads exceeding tons is required We provide full load data specifications
Can I use existing feeders conveyors with this crusher?
Compatibility depends on their rated capacity Our engineers can review your existing layout The JC inlet requires proper feed distribution which may necessitate feeder modifications
How does hydraulic overload protection work compared shear pins?
The hydraulic toggle uses pressurized nitrogen accumulators When an uncrushable object is encountered pressure increases releasing cylinders allow movement then automatically reset No components need replacement unlike broken shear pins minimizing restart time
What is your expected delivery lead time?
For standard configuration units lead time is typically weeks from order confirmation Long lead items like custom motors may affect this Expedited manufacturing options are sometimes available
A ofroni garanci të performancës?
Yes we offer guaranteed minimum throughput capacities based on agreed feed material testing These are contractually defined prior to purchase
