Dorëzimi i pajisjeve për dërrmues të mineralit të arit

Import Gold Ore Crushing Equipment Delivery

Përshkrimi i shkurtër:

1. HAPJA E NDRYSHME NGA PAINPOINT A kufizohen operacionet tuaja të përpunimit të arit nga shtypja parësore joefikase? The bottleneck at this initial stage ripples through your entire plant, directly impacting throughput and profitability. Sfidat e zakonshme përfshijnë: Koha e tepruar joproduktive: Frequent liner changes and unplanned maintenance on underengineered crushers halt your milling circuit, kushton mijëra në orë në prodhim të humbur.…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

A kufizohen operacionet tuaja të përpunimit të arit nga dërrmimi parësor joefikas?? The bottleneck at this initial stage ripples through your entire plant, directly impacting throughput and profitability. Sfidat e zakonshme përfshijnë:

Koha e tepruar joproduktive: Frequent liner changes and unplanned maintenance on underengineered crushers halt your milling circuit, kushton mijëra në orë në prodhim të humbur.
Madhësia e furnizimit jokonsistente: Poorly fragmented ore from primary crushing leads to erratic feed for your SAG or ball mills, reducing grinding efficiency and increasing specific energy consumption.
Kostot e larta operacionale: Premature wear on crusher components due to abrasive gold ore quartz content drives up your costperton for replacement parts and labor.
Capacity Limitations: An aging or incorrectly specified primary crusher cannot keep pace with increased mine output or highergrade ore, capping your plant’s revenue potential.
Çështjet e trajtimit të materialeve: Crushers that cannot effectively handle sticky feed or occasional oversize material cause plugging and require hazardous manual intervention. Dorëzimi i pajisjeve për dërrmues të mineralit të arit

Is your primary crushing circuit a reliable asset or a recurring liability? The right heavyduty gold ore crushing equipment is not an expense; it is the critical foundation for predictable, lowcost tonnage to your leaching or gravity circuits.

2. PËRMBLEDHJE E PRODUKTIT

Kjo linjë produktesh përfshin punën e rëndë, stationary primary jaw crushers engineered specifically for the rigorous demands of runofmine (ROM) përpunimi i mineralit të arit. These machines are designed as the first mechanical reduction stage, transforming blasted ore into a consistent, manageable product for downstream milling.

Rrjedha e punës operative:
1. ROM gold ore is fed via dump truck or loader into the crusher’s vibrating grizzly feeder (VGFF VGF).
2. The VGF removes natural fines and directs oversize material into the robust crushing chamber.
3. A highinertia flywheel and optimized kinematics drive a massive jaw plate to compress and fracture the ore against a stationary jaw.
4. Crushed material discharges onto the main product conveyor at a predetermined closedside setting (CSS), typically between 150mm and 200mm (6" te 8").
5. The consistent product is conveyed for further secondary crushing or direct feed to a SAG mill.

Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për të vështirë, abrasive gold ores hosted in quartz, gur i gjelbër, or granitic formations. Suited for hightonnage operations requiring reliable, continuous duty performance.
Kufizimet: Nuk është projektuar si një zgjidhje e pavarur për përmasat e produktit përfundimtar. Requires integration with a feeding system and downstream conveying. Maximum feed size is defined by model selection; extremely slabby feed may require prior rock breaking.

3. TIPARET THEMELORE

Dizajni modular i nofullës | Baza Teknike: Bolton cheek and jaw plates with multiple mounting points | Përfitimi Operacional: Enables partial liner replacement and reduces changeout downtime by up to 40% krahasuar me dizajnet e salduara | Ndikimi i ROI: Lower labor costs and increased crusher availability directly boost annual throughput.

Ndërrimi hidraulik & Rregullimi | Baza Teknike: Integrated hydraulic cylinder for tramp iron relief and CSS adjustment | Përfitimi Operacional: Provides automatic clearing of uncrushable material without machine damage and allows remote adjustment of product size | Ndikimi i ROI: Eliminates costly damage from tramp metal and enables quick product size optimization for varying ore types.

Kushineta rul sferike HeavyDuty | Baza Teknike: Largediameter bearings with high load ratings and L10 life calculations exceeding 50,000 orë | Përfitimi Operacional: Sustains peak loads from hard rock crushing with exceptional reliability, reducing bearingrelated failures | Ndikimi i ROI: Predictable bearing service life lowers total cost of ownership and minimizes catastrophic failure risk.

STELLAR™ Manganese Steel Jaws | Baza Teknike: Proprietary alloy composition workhardens under compression abrasion | Përfitimi Operacional: Jaw plates develop a hardened surface layer in operation, extending service life in highly abrasive silicarich gold ores | Ndikimi i ROI: Reduces consumable costs per ton crushed by documented rates of 1530% mbi manganin standard.

Baza motorike e integruar & Rojet e makinës | Baza Teknike: Pllakë bazë e unifikuar për polic, motorike, and sheaves with full mechanical guarding | Përfitimi Operacional: Simplifies foundation requirements, ensures drive alignment, dhe siguron pajtueshmëri të qenësishme të sigurisë | Ndikimi i ROI: Redukton kohën/koston e instalimit përafërsisht 25% and mitigates risk of safety incidents.

Dorëzimi i pajisjeve për dërrmues të mineralit të arit

Pikat e centralizuara të grasimit | Baza Teknike: Lube lines routed to a single, accessible station on the crusher frame | Operational Benefit Enables safe, rapid daily greasing of all key bearings without operators needing to access hazardous areas around moving components | ROI Impact Promotes proactive maintenance adherence, extending component life and preventing unscheduled stops.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Kapacitetet e gamës së modelit: Nga 500 ton në orë (tph) deri në fund 2,500 tph of dry gold ore at a bulk density of 1.6 t/m³.
Hapja e furnizimit: Deri në 1500 mm x 1200 mm (60" x 48") to accept large ROM feed.
Kërkesat për fuqi: Në varësi të modelit; main crusher motor from 150 kW deri në 375 kW. Complete system includes VGF feeder motors.
Specifikimet e materialit: Kornizë çeliku e prodhuar me qëndrueshmëri të lartë; STELLAR™ or standard manganese steel wear liners; bosht i çuditshëm çeliku i falsifikuar.
Dimensionet fizike (Modeli tipik i madh): Përafërsisht. Gjatësia: 7m, Gjerësia: 3.5m, Lartësia: 3m (duke përjashtuar ushqyesin). Weight ranges from ~45,000 kg to ~120,000 kg.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C. Mbulimi i pluhurit është standard; sisteme opsionale të disponueshme për mjedise ekstreme.

6. Skenarët e APLIKIMIT

West African Gold Mine – Throughput Expansion

Challenge An existing operation increased mining rates but its primary jaw crusher was the bottleneck,causing frequent stockpiling ahead of the plant.The older unit required weekly maintenance stops.
Solution Installation of our largest heavyduty jaw crusher model with modular jaws as the new primary unit.The hydraulic toggle was critical due to occasional ground engagement tool debris in the feed.
Results Primary circuit throughput increased by22%.Crusherrelated unplanned downtime fell by80%.The plant consistently met its expanded target of16，000 tpd.

Canadian Hard Rock Mine – Abrasion & Kontrolli i kostos

Challenge Extremely abrasive quartzite ore was consuming standard jaw plates every6 weeks，creating high consumable costsand unpredictable shutdowns.Downtime coincided with scheduled mill relining，extending fullplant stops.
Solution Retrofit of our jaw crusher featuring STELLAR™ manganese jawsand centralized greasing.The existing foundation required minimal modification.
Results Jaw plate service life extendedto an averageof9 weeks，a28% improvement.Consumable cost per ton crushed decreasedby22%.Coordinated liner changes reduced overall plant downtime windows.

7.KONSIDERATA TREGTARE

Pricing is structured around model capacityand configuration:
• Base Equipment Tier Includescrusher，standard jaws，disqet motorike，and guards.Pricing scaleswith feed opening sizeand rated power。
• Optional Features Common additions include：sisteme të avancuara të frenimit të pluhurit，sisteme të automatizuara të lubrifikimit，veshin sensorë monitorues，and special tool kitsfor maintenance。
• Service Packages Availabletiers include：Basic（parts only），Planned（scheduled inspections& parts），and Comprehensive（full parts& labor coveragewith guaranteed response times）。These packages provide predictable operatingcosts。
• Financing Options We workwith thirdparty financial institutions tooffer flexible solutions including capital lease，qira operative，or leasetoown plans tomatchyour CAPEX cycles。Rental unitsfor temporaryor trial needs are also available。

8.FAQ

Q What if my gold ore is particularly wetor sticky？
A Ourjawcrushers are designedwith an aggressive nip angleand sufficient discharge clearance tomitigate plugging.Optional heated jaw platesare availablefor severe climates toprevent material buildup。

Q How do I determine the correct sizefor my operation？
A Selectionis basedon topfeed size（gape）and required capacity（tph）.Our application engineers will reviewyour mine plan，ore characteristics（Bond Work Index，abrasiveness），and desired product sizeto recommendthe optimal model。

Q Are these crushers compatiblewithexisting feedingand conveying systems？
A Yes.They are engineeredto standard industrial footprints.Connection pointsfor feedersand discharge chutes can be adapted.We provide detailed interface drawingsfor your engineering contractor。

Q What isthe expected delivery lead time？
A For standard models，lead times typically range from20to32weeksfrom order confirmation dependingon current global demand.Critical path items often includeforged shaftsand large castings。

Q What kindof performance guaranteesare provided？
A We guarantee rated capacitywhen processing definedore specificationsunder proper operating conditions.Wear part life estimatesare providedas projectionsbasedon suppliedore data but are not guaranteed due touncontrollable site factors。

Q Do you offer installation supervisionor commissioning support？
A Yes.Commissioning supportis strongly recommended.Itis availableas partof select service packagesor asa standalone offeringto ensure optimal setupand operator training。

Q Can spare partsbe sourced locallyat my remote site？
A We maintaina global networkof certified parts distributors.For critical wear itemslikejaw plateswe advisemaintaininga strategic stockonsite basedon our consumption forecasts。

Etiketat: Dorëzimi i pajisjeve për dërrmues të mineralit të arit