Importi 500 Tph Gold Minierave Lavazh Fabrika OEM
1. HAPJE NGA PIKA E DIKIMIT
A po përballeni me kosto të përshkallëzuara operacionale dhe norma të paparashikueshme rikuperimi në operacionin tuaj të nxjerrjes së arit me volum të lartë? Menaxhimi i a 500 Rrjedha e TPH paraqet sfida të dallueshme që ndikojnë drejtpërdrejt në rezultatin tuaj përfundimtar. Pikat e zakonshme të dhimbjes përfshijnë:
Konsumi i lartë i ujit & Menaxhimi i Sterilit: Larja dhe kontrolli joefikas mund të konsumojnë miliona litra në ditë, duke krijuar detyrime të kushtueshme për burimet e ujit dhe rezervuarët e mbeturinave.
Kohë joproduktive të shpeshta për mirëmbajtje: Inferior plant construction and component wear lead to unscheduled stops, halting your entire processing line and costing thousands per hour in lost production.
Inconsistent Recovery of Fine Gold: Standard scrubbers and screens often fail to effectively liberate and capture fine gold particles, duke lënë vlerë të konsiderueshme në mbeturinat tuaja.
Kostot e larta operative të punës: Plants requiring constant manual oversight for feed control, bllokimet, or adjustments increase your workforce expenses and exposure to safety risks.
Shkallueshmëria & Integration Issues: Modular plants that don't integrate smoothly with existing crushing or downstream circuits create bottlenecks and limit future expansion.
Is your current solution maximizing recovery while minimizing water, energji, dhe kostot e punës? Can your plant sustain 500 TPH throughput with predictable availability? The specification of your washing plant is a critical determinant of longterm project profitability.
2. PËRMBLEDHJE E PRODUKTIT
Ky produkt është një detyrë e rëndë, modulare 500 TPH Gold Mining Washing Plant designed for alluvial, në prag të mbijetesës, ose depozitat e gurëve të fortë të gërryer. Engineered as a complete preconcentration and scrubbing unit, it prepares material for downstream gold recovery processes such as centrifugal concentrators or sluices.
Rrjedha e punës operative:
1. Furnizimi primar & Skalping: Runofmine (ROM) material is fed via hopper or conveyor into a robust scalping screen to remove oversize rocks (+75mm) before the scrubbing stage.
2. Intensive Attrition Scrubbing: Materiali nën 75 mm hyn në një diametër të madh, longlength scrubber where highenergy impellers break down claybound conglomerates and thoroughly clean mineral surfaces.
3. Shqyrtimi primar & Klasifikimi: Discharged scrubber pulp is processed over vibrating screens to separate the target fraction (p.sh., 10mm to +1mm). Highpressure spray bars ensure effective separation.
4. Secondary Fine Recovery (Fakultative): Screen undersize can be routed to a hydrocyclone or spiral classifier pack to deslime and further concentrate fine goldbearing material.
5. Magazinimi i produktit: Sized and cleaned fractions are conveyed to designated stockpiles for efficient feed to downstream recovery circuits.
Fusha e Aplikimit & Kufizimet:
Ideale për: Operacionet aluviale në shkallë të gjerë, depozitime eluviale me përmbajtje argjile, saprolitike (i gërryer) hard rock material requiring aggressive preparation.
Kufizimet: Jo një zgjidhje e pavarur rikuperimi; requires downstream gold extraction units. Madhësia e ushqimit është zakonisht e kufizuar në 200 mm. Performance is dependent on specific feed characteristics such as clay content and moisture.
3. TIPARET THEMELORE
Moduli HeavyDuty Scrubber | Baza Teknike: Oversized shaft with proprietary Nihard lifters in a long drum design | Përfitimi Operacional: Ensures complete disintegration of claybound ore and maximum particleonparticle scrubbing within a single pass | Ndikimi i ROI: Increases overall gold liberation yield by an estimated 515%, reducing paymetal loss to tailings.
Dizajni modular BoltTogether | Baza Teknike: Fabricated from hightensile steel with precision jigbored connection points | Përfitimi Operacional: Enables rapid onsite assembly with minimal welding, duke reduktuar kohën e instalimit deri në 40% krahasuar me bimët e prodhuara në fushë | Ndikimi i ROI: Komisionimi më i shpejtë përkthehet në të ardhura të mëparshme të prodhimit.
Konfigurimi i avancuar i kuvertës së ekranit | Baza Teknike: Multideck, highGforce linear motion screens with polyurethane or rubber modular panels | Përfitimi Operacional: Provides highly efficient sizing with reduced blinding, even with sticky clays; panels can be changed individually in under 15 minuta | Ndikimi i ROI: Lowers screen media replacement costs by ~30% and increases screening availability.
Sistemi i integruar i riciklimit të ujit | Baza Teknike: Designed for closedcircuit operation with thickener or settling pond integration | Përfitimi Operacional: Dramatically reduces fresh water makeup requirements—field data shows reductions of up to 70% are achievable | Ndikimi i ROI: Cuts water procurement costs and minimizes environmental licensing complexity.
Grease e centralizuar & Sistemi i lubrifikantit | Baza Teknike: Automated manifold supplying all major bearing points from a single station | Përfitimi Operacional: Mundëson të sigurt, routine maintenance in under 30 minutes without exposing personnel to moving parts | Ndikimi i ROI: Siguron jetëgjatësi, prevents costly failures, and enhances site safety compliance.
Robust Structural Support Frame | Baza Teknike: Lattice beam design engineered for dynamic loads exceeding standard static calculations by a factor of 4x | Përfitimi Operacional: Eliminates structural fatigue cracking and vibration issues common in hightonnage applications | Ndikimi i ROI: Provides a 20+ year structural service life under continuous operation.
Drive Inteligjente & Paketa e Kontrollit | Baza Teknike: Disqet me frekuencë të ndryshueshme (VFD-të) on scrubber and conveyor motors with integrated PLC monitoring | Përfitimi Operacional: Allows softstart capabilities and precise speed adjustment to optimize process for varying feed conditions; provides amp/tonnage data for operators | Ndikimi i ROI: Reduces peak power demand (lowering utility tariffs) and optimizes specific energy consumption per ton processed.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i industrisë për 500 Uzina TPH | Our OEM Factory Washing Plant Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria vjetore| 8588% (përafërsisht. 4555 days downtime) | 92%+ (përafërsisht. 29 days downtime)| +5% te +8% Disponueshmëria |
| Konsumi i ujit për ton| ~ 1.5 2 m³/ton i përpunuar (qark i hapur)| <0.8 m³/ton i përpunuar (closedcircuit ready)| Deri në 60% Reduktimi |
| Scrubber Liner Lifespan| Chrome White Iron – 46 muaj| Proprietary Alloy – 1012 muaj| ~100% Increase |
| Instalimi & Koha e komisionimit| 1620 javë në vend| 1012 javë në vend| ~ 40% më shpejt |
| Fine Gold Recovery Efficiency (100 rrjetë)| Shumë e ndryshueshme; shpesh 70% reporting to concentration stage.| Significant reduction in initial losses. |
5. SPECIFIKIMET TEKNIKE
Kapaciteti i projektimit: Nominale 500 tonë metrikë në orë (TPH) of 200mm feed material at a bulk density of ~1.6 t/m³.
Kërkesat për fuqi: Ngarkesa totale e lidhur afërsisht 650750 kW (në varësi të konfigurimit). Primary supply recommended at 1000V /50Hz or as specified.
Specifikimet e materialit:
Çeliku strukturor: S355JR
Scrubber Drum Shell & Ngritësit: Çeliku rezistent ndaj gërryerjes (>400 BHN) / Optional Nihard castings
Screen Decks/Chutes/Launders:: Wear plates ≥AR400; replaceable liners in AR500
Rripa transportues:: Minimumi EP630/4
Dimensionet fizike (Modular):
Moduli Scrubber (LxWxH): ~16m x 5m x .5m
Moduli i shqyrtimit:: ~12m x .5m x .5m
Feed/Discharge Conveyors:: Gjatësi të ndryshueshme; standard width = mm
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C. Dust suppression spray system included as standard.
6. Skenarët e APLIKIMIT
Operacioni aluvial në shkallë të gjerë në Afrikën Perëndimore |
Sfida:: A mine processing deeply weathered gravels faced severe clay blinding in their existing trommel screens, causing hourly cleanout stops and an estimated fine gold loss exceeding % through inefficient classification.
Zgjidhje:: Implementation of this OEM factorybuilt washing plant featuring the intensive attrition scrubber followed by linear motion screening decks with highpressure spray bars.
Rezultatet:: Clay blinding was eliminated, allowing continuous operation at design capacity of TPH without manual intervention. Combined with optimized hydrocyclones for desliming overall project recovery increased by percentage points within the first quarter
Weathered Hard Rock (Saprolit) Processing in South America |
Sfida:: Transitioning from hard rock milling oxide ore required effective scrubbing liberation without over grinding the fragile saprolite which contained valuable coarse gold particles prone sluicing
Zgjidhje:: The modular washing plant was configured lower rotational speed scrubber longer retention time gentle but thorough cleaning followed precise screening separate plus fraction direct gravity circuit minus fraction cycloning
Rezultatet:: achieved near complete liberation while preserving natural particle size coarse gold enabling simple efficient downstream gravity recovery circuit overall processing cost per ton reduced compared traditional crushing milling route
Mine Development Contractor Specializing FastTrack Projects |
Sfida:: Needed reliable high capacity pre concentration plant that could be deployed within weeks new site minimal civil works quickly demobilized project end reduce client capital exposure
Zgjidhje:: Selected this bolt together modular washing plant due its proven rapid installation timeline standardized containerized electrical packages precommissioned factory
Rezultatet:: Successfully commissioned three separate projects under month contract each from delivery site first production demonstrating model repeatable scalable deployment significantly enhancing contractor competitive bidding position
KONSIDERATA TREGTARE
Pricing tiers are structured around core configuration scope:
Base Plant Tier Includes primary feed hopper scalping screen heavy duty scrubber primary sizing screen product conveyors walkways ladders basic PLC control panel Priced competitively as turnkey module
Enhanced Recovery Tier Adds secondary fine screening deck hydrocyclone cluster sump pump package advanced instrumentation monitoring Priced additional representing significant uplift recovery efficiency
Full Closed Loop Tier Incorporates slurry distribution system thickener clarified water return pumps comprehensive automation package Requires detailed site assessment priced project specific basis
Optional Features High frequency screen deck final rinsing sand product ceramic lined slurry pumps remote telemetry access real time performance data
Service Packages Extended warranty years parts labor Annual inspection maintenance contracts Onsite operator training programs Inventory consignment kits critical wear parts
Financing Options Available through partnered financial institutions include equipment leasing structures trade existing assets flexible payment terms aligned with project cash flow timelines
FAQ
What upstream crushing requirements are needed for this TPH washing plant The plant designed handle nominal feed size maximum mm ideally requires consistent feed from primary secondary crushing circuit ensure optimal performance scrubber screening decks
Can the plant be modified handle different mineral sands like chromite iron ore Yes core scrubbing sizing modules can be adapted specific gravity particle size distribution other minerals Consult engineering team application review required modifications spray patterns screen apertures etcetera
What typical operational workforce required run this plant Designed highly automated requiring personnel per shift oversee feed monitor systems perform routine checks significantly reducing labor intensity compared older technology plants
How does OEM factory build ensure quality over site assembled construction Manufacturing controlled environment allows precision jig boring superior welding quality comprehensive pre shipment testing individual modules This results better alignment faster installation higher long term structural integrity verifiable through dimensional reports test certificates supplied delivery
What lead time expected from order placement commissioning Lead times vary based configuration current production schedule Typically range between months ex works Expedited options may available additional cost includes sea freight delivery basic civil drawings foundation plans support timely implementation
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