Impact Crushers Supplier Factory Price

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN HAPING A po menaxhoni operacione dërrmuese ku kosto të larta të pjesëve konsumojnë, gradim i paqëndrueshëm i produktit, and unplanned downtime are eroding your profit margins? Operational data from aggregate and mining sites consistently identifies several critical challenges: Konsumi i tepërt i pjesëve të konsumit: Premature failure of blow bars and liners leads to frequent, costly replacements and halted…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

A po menaxhoni operacione dërrmuese ku kosto të larta të pjesëve të konsumimit, gradim i paqëndrueshëm i produktit, and unplanned downtime are eroding your profit margins? Operational data from aggregate and mining sites consistently identifies several critical challenges:

Konsumi i tepërt i pjesëve të konsumit: Premature failure of blow bars and liners leads to frequent, costly replacements and halted production lines.
Unpredictable Product Shape: Poorly controlled cubicity results in excess fines or flaky aggregate, diminishing product value and marketability.
Koha e lartë e ndërprerjes së funksionimit: Lengthy maintenance windows for rotor inspection and wear part changes directly reduce annual throughput.
Joefikasiteti i Energjisë: Inefficient crushing chambers waste power on recrushing and increase your costperton metric.
Ngurtësia në aplikim: A single machine often struggles to handle varying feed materials without significant adjustment or performance loss.

How do you select an impact crusher that directly addresses these issues with proven engineering, provides a measurable return on investment, and integrates reliably into your existing workflow?

2. PËRMBLEDHJE E PRODUKTIT: HEAVYDUTY HORIZONTAL SHAFT IMPACT (HSI) CRUSHERS

Our primary impact crushers are engineered for the highvolume reduction of medium to hard abrasives like limestone, beton i ricikluar, asfalt, dhe mbeturinat e prishjes. Rrjedha e punës operacionale është projektuar për efikasitet:

1. Hyrja në furnizim: Materiali drejtohet në të fortë, hydraulically adjustable primary curtain.
2. Nxitimi & Ndikimi: Feed material is picked up by the monolithic rotor assembly and violently projected against the adjustable curtains or anvils.
3. Reduktimi i madhësisë: Fracturing occurs through both highvelocity impact and the subsequent stoneonstone collision within the chamber.
4. Product Control & Exit: The final product size is precisely governed by the adjustable gap between the rotor and the secondary/tertiary curtain before exiting the crusher. Impact Crushers Supplier Factory Price

Fusha e Aplikimit: Ideal for primary, dytësore, or tertiary crushing in aggregate production, fabrikat e çimentos, and construction/demolition recycling.
Kufizimet kryesore: Nuk rekomandohet për shumë të vështira, nonabrasive igneous rock (p.sh., granit, bazalt) where compressive force is more effective than impact fracturing.

3. TIPARET THEMELORE

Monolithic Rotor Design | Baza Teknike: Solid steel casting or fabricated steel plate construction | Përfitimi Operacional: Eliminates disc/weld failure points common in segmented rotors, withstands extreme stress from large feed material | Ndikimi i ROI: Reduces catastrophic rotor repair risk by an estimated 60%, extending service life by thousands of operational hours.

Sistemi i rregullimit hidraulik | Baza Teknike: PLCcontrolled hydraulic cylinders for curtain positioning | Përfitimi Operacional: Allows operators to adjust product gradation remotely in minutes without manual shim changes | Ndikimi i ROI: Cuts adjustment downtime by over 90%, enabling rapid response to changing product specifications.

Dhoma Thërrmuese Multifunksionale | Baza Teknike: Configurable with 2curtain, 3curtain, or hybrid rock shelf designs | Përfitimi Operacional: Provides optimal geometry for different feed materials (rebarladen concrete vs. clean limestone) to maximize reduction ratio and control fines generation | Ndikimi i ROI: Improves overall yield of inspec product by up to 15% bazuar në aplikim.

QuickChange Wear Part System | Baza Teknike: Wedgelocked blow bars and boltedin liner plates | Përfitimi Operacional: Enables a single crew to replace a full set of blow bars in under four hours using standard tools | Ndikimi i ROI: Rrit drejtpërdrejt disponueshmërinë e bimëve; reduces labor costs per maintenance event by approximately 40%.

Transmetim i drejtpërdrejtë me makinë | Baza Teknike: Vbelt drive coupling motor directly to rotor shaft | Përfitimi Operacional: Ofron efikasitet më të lartë të transmetimit të energjisë (>95%) compared to gearboxes; simpler maintenance profile with no gear oil system | Ndikimi i ROI: Lowers energy consumption per ton crushed; eliminates gearbox overhaul expenses.

Advanced Control Interface | Baza Teknike: Integrated PLC with realtime monitoring of amp draw, dridhje, and temperature sensors | Përfitimi Operacional: Provides operators with immediate data on crusher load and health; triggers alarms for preventative intervention before failure occurs | Ndikimi i ROI: Aktivizon planifikimin parashikues të mirëmbajtjes; prevents secondary damage from undetected mechanical issues.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Gama e Kapacitetit: Modelet e disponueshme nga 200 TPH deri në fund 800 Kapaciteti i xhiros TPH.
Dimensionet e rotorit & Shpejtësia: Diametrat nga 1 m në 1.5 m; shpejtësitë e tipit të optimizuara ndërmjet 4555 m/s for balanced wear and fragmentation.
Kërkesat për fuqi: Drejtoni motorët nga 300 kW në 800 kW (400 HP 1000 HP), në përputhje me furnizimet standarde të energjisë industriale.
Specifikimet e materialit: Primary wear components manufactured from Martensitic HighChrome Iron (HiChrome) or Ceramic Composite Inserts based on abrasiveness analysis.
Dimensionet fizike / Gjurmë: Design prioritizes accessibility; typical footprint ranges from ~6m x ~4m up to ~10m x ~5m (L x W).
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; dustsealed bearings prevent contamination.

6. Skenarët e APLIKIMIT

Aggregate Quarry – Secondary Crushing Stage

Challenge A limestone quarry needed consistent production of 57 stone but faced frequent blow bar changes every three weeks (~50k tons), causing unpredictable bottlenecks.
Solution Implementation of our HSI crusher with monolithic rotor and composite blow bars configured in a threecurtain chamber for precise shaping.
Results Blow bar life extended to seven weeks (~110k tons). Product cubicity exceeded contract specifications consistently (+92%), allowing a premium price point. Annual crusherrelated downtime decreased by an estimated 35%.

Ndërtimi & Demolition Recycling Facility

Challenge Processing highly variable C&D feed containing wood, metale të lehta, rrjetë teli,and concrete resulted in frequent cloggingand damage eventsin their existing impactor.
Solution A heavyduty model equipped with a hydraulic apron assist system was installed.The system allows instantaneous relief openingto pass uncrushables without stoppingthe rotor
Results Nonstop clogging events were virtually eliminated.Monthly throughput increasedby22%.The abilityto process contaminated loads improved overall plant revenue streams

7. KONSIDERATA TREGTARE

Our impact crushers are offered across three primary tiers:

1. Standard Production Tier For consistent,fed material.Idealfor dedicated limestoneor gravel operations.Includes core features like monolithic rotor hydraulic adjustmentand basic controls
2 Advanced Performance Tier Includes all features plus ceramic composite wear options multichamber configuration kitsand full PLC automationwith remote monitoring capabilities.Bestfor variable feedor premium product requirements
3 Custom Engineered Solutions For unique applications(e.g.,slag processing very high abrasion).Includes custom alloy analysisrotor dynamics modelingand applicationspecific engineering

Optional Features Grizzly bypass feeders onboard overhead crane packages advanced vibration telemetry systems Impact Crushers Supplier Factory Price

Service Packages We offer tiered plansfrom basic preventive maintenance schedules(PM kits inspections)to comprehensive full coverage contracts including wear partsand labor

Financing Options Flexible capital expenditure solutionsare available including equipment leasing longterm rentaltoown agreementsand projectbased financing structured around your cash flow

8.FAQ

Q What levelof prescreeningis requiredfor your HSI crushers?
A For optimal performanceand wear life we recommendfeed materialbe prescreenedto remove finesprior tocrusher entry especiallyin secondary applications.This prevents packingin the chamber Field data showsa1520% improvementin throughputwhen effective prescreeningis used

Q How doesyour designhandle tramp metal events?
A While no impactcrusheris immune our designincorporatesa robustrotor locking mechanismand shear pin protectiononthe apron mounts These featuresare engineeredto minimizethe riskof catastrophic shaftdamage The hydraulic curtain assistsystemalso allowsfor rapid purgingof the chamber

Q Can we achievebothhigh reduction ratiosand goodproduct shape?
A Yes This isa core focusof our multifunctionalchamber design By configuringthe numberof curtainsand their positionsyou can optimizefor eitherinitial size reduction(high ratio)orfinal product shaping(kubiteti).The systemprovides flexibilityacrossa rangeof requirements

Q What isthe typicallead timefrom orderto commissioning?
A Lead timesvaryby modelcomplexity Standard tier units typicallyhavea productionlead timeof1416 weeks Custom solutionsmay require1822 weeks We provide detailedproject planning supportto alignwithyour overall project timeline

Q Areyourwear parts interchangeablewithothermanufacturers' models?
A No Our componentsare engineeredspecificallyfor ourchamber dynamicsand rotorgeometry Using proprietaryparts ensures documentedperformance metrics Interchangeablepartsoften failto deliverpromised lifedue tomismatched metallurgyortolerances