Impact Crushers Fabricators Moq

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN OPENING Are you managing the recurring costs and operational bottlenecks associated with primary crushing and material sizing? Sfidat e zakonshme përfshijnë: Shpenzime të larta të pjesëve të konsumit: Ndërrimi i shpeshtë i çekiçëve, astar, and impact aprons due to abrasive feed material, duke ndikuar drejtpërdrejt në koston tuaj. Kohë joproduktive të paplanifikuara: Unplanned maintenance stops to address wear or component failure,…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Are you managing the recurring costs and operational bottlenecks associated with primary crushing and material sizing? Sfidat e zakonshme përfshijnë:
Shpenzime të larta të pjesëve të konsumit: Ndërrimi i shpeshtë i çekiçëve, astar, and impact aprons due to abrasive feed material, duke ndikuar drejtpërdrejt në koston tuaj.
Kohë joproduktive të paplanifikuara: Unplanned maintenance stops to address wear or component failure, duke ndaluar të gjithë linjën tuaj të përpunimit.
Gradim i paqëndrueshëm i produktit: Variable output sizes leading to recirculating loads, reducing overall system throughput and efficiency.
Fleksibilitet i kufizuar i aplikimit: A crusher that cannot handle a range of materials or moisture contents forces compromises in your feed strategy.

How do you reduce total cost of ownership while maintaining reliable throughput and product quality? The solution lies in selecting a fabricated impact crusher engineered not just to crush, por për të duruar.

2. PËRMBLEDHJE E PRODUKTIT: FABRICATED IMPACT CRUSHERS

A fabricated impact crusher is a robust reduction machine utilizing highspeed rotors and durable impact elements to fracture material through kinetic energy. Its design is characterized by a heavyduty, welded steel frame (fabrikim) that provides the structural integrity for demanding primary or secondary crushing duties.

Rrjedha e punës operative:
1. Marrja e ushqimit: Material is directed into the crushing chamber via a reinforced feed hopper and apron.
2. Nxitimi & Ndikimi: The highinertia rotor assembly hurls material against stationary impact aprons or curtains.
3. Reduktimi i madhësisë: Fracturing occurs through repeated impacts, either rockonrock (within the rotor cascade) or rockonapron.
4. Nxjerrja e produktit: Sized material exits through the adjustable gap between the rotor and aprons, përcaktimi i gradimit të produktit përfundimtar.

Fusha e Aplikimit: Ideale për gur gëlqeror, beton/asfalt i ricikluar, mbeturinat e prishjes, and other mediumtolow abrasiveness materials. Effective for producing a wellshaped, produkt kub.

Kufizimet kryesore: Not typically suited for highly abrasive hard rock (p.sh., granit, shkëmb kurth) as primary crushers without significant wear cost tradeoffs. Performance can be affected by very high moisture or clay content without proper configuration.

3. TIPARET THEMELORE

Kornizë e fabrikuar HeavyDuty | Baza Teknike: Allwelded steel plate construction with internal ribbing | Përfitimi Operacional: Provides exceptional rigidity to withstand dynamic loads and vibration, extending bearing life and maintaining alignment | Ndikimi i ROI: Reduces structural fatigue failures, lowering longterm maintenance costs by minimizing framerelated issues.

Sistemi i rregullimit hidraulik | Baza Teknike: Cilindra hidraulikë të integruar për pozicionimin e platformës | Përfitimi Operacional: Allows operators to adjust product size or clear blockages quickly from outside the machine | Ndikimi i ROI: Cuts adjustment time by over 70% krahasuar me sistemet manuale, rritja e disponueshmërisë së impiantit.

MultiFacet Rotor Design | Baza Teknike: Rotor discs with replaceable locking wedges securing hammer pins | Përfitimi Operacional: Enables quick rotation or replacement of hammers/blow bars without full disassembly; ruan ekuilibrin e rotorit | Ndikimi i ROI: Reduces rotor service time by up to 50%, directly lowering labor costs and downtime.

Komponentët e veshjes të këmbyeshme | Baza Teknike: Standardized alloy steel castings for aprons, astar, and blow bars in various metallurgies | Përfitimi Operacional: Allows you to select wear part material (p.sh., çeliku martenzitik, hekuri i kromit) based on your specific feed material’s abrasiveness | Ndikimi i ROI: Optimizes wear life versus part cost, providing up to 30% longer service intervals when correctly specified.

Large Service Access Doors | Baza Teknike: Hinged or sliding doors on the crusher housing | Përfitimi Operacional: Ofron të sigurt, unobstructed access for routine inspection and maintenance tasks | Ndikimi i ROI: Improves technician efficiency during preventative maintenance checks by providing easier access points.

Sistemi i bashkimit të drejtpërdrejtë të drejtimit | Baza Teknike: Fluid coupling or Vbelt drive options connecting motor to rotor | Përfitimi Operacional: Smooths startup torque peaks and provides inherent overload protection under tramp iron events | Ndikimi i ROI: Protects motor and drive components from shock loads, reducing electrical and mechanical failure risk.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE Impact Crushers Fabricators Moq

Gama e Kapacitetit: Modeli i varur nga 150 TPH deri në fund 800 TPH in primary applications.
Kërkesat për fuqi: Nga 200 HP (150 kW) te 600 HP (450 kW), configured for either electric motor or diesel drive.
Specifikimet e rotorit: Solid steel rotor with bolton discs; diameters from ~40” (1000mm) to ~60” (1500mm); widths matched to feed opening.
Specifikimet e materialit: Main frame fabrications from ASTM A36/A572 steel; wear components available in AR400 steel plate or highchrome cast iron alloys.
Dimensionet fizike (Shembull Model): Feed Opening up to ~42” x ~48” (1065mm x1220mm); Machine weight approximately 25,000 - 55,000 £ (1125 ton metrikë).
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; dust seals standard; optional Arctic packages or highdust environment kits available.

6. Skenarët e APLIKIMIT

Prodhimi i agregatit të betonit të ricikluar

Sfida: A recycling yard faced excessive wear costs from rebarcontaminated concrete and unpredictable downtime due to uncrushable material jams.
Zgjidhje: Implementation of a heavyduty fabricated impact crusher with hydraulic apron adjustment and a tramp iron relief system.
Rezultatet: Reduced unplanned downtime by 60% due to quick jam clearing. Jeta e pjesshme e veshjes është rritur me një mesatare prej 35% through optimal alloy selection for the application.

Limestone Quarry Secondary Crushing

Sfida: A quarry’s existing secondary circuit produced excessive fines (<5mm) while struggling with occasional claybound feed, causing throughput drops.
Solution Installation of an impact crusher configured with variable rotor speed control and a multistage apron configuration.
Results Achieved better product fraction control; reduced fines generation by approximately 20%. Throughput stabilized as the crusher handled occasional sticky material more effectively than the previous cone crusher setup.

7. KONSIDERATA TREGTARE

Our fabricated impact crushers are offered in three primary tiers:
1. Niveli standard i detyrës: Për konsistencë, nonabrasive materials like clean limestone. Focuses on core reliability at an entry price point.
2. Niveli i detyrës së rëndë (Më e zakonshme): Includes features like hydraulic adjustment, enhanced wear packages, and heavier rotors for mixed/recycled materials and general quarry use.
3. Niveli i bimëve modulare/portative: Crushers integrated into wheeled or skidmounted frames with preengineered feed/discharge systems for mobile contracting.

Karakteristikat opsionale përfshijnë sisteme të automatizuara të lubrifikimit,
advanced bearing temperature monitors,
and different drive configurations
(fluid coupling vs Vbelt).

Service packages range from basic commissioning
to comprehensive annual inspection contracts
with guaranteed parts availability SLAs

Financing options include equipment leasing,
programet e qytetit me qira,
and projectbased financing solutions

8.FAQ

Q1:What is your typical Minimum Order Quantity?
Our standard MOQ is one unit per order However we offer tiered pricing structures that provide discounts on orders for multiple units which is common for large contracting firms equipping several sites

Q2 Can your fabricated impact crusher replace our existing jaw cone setup?
In many secondary reduction applications yes Field data often shows an impact crusher can provide sufficient reduction at a lower capital cost than adding a secondary cone It requires analysis of your current feed size desired product specs

Q3 How do you ensure compatibility with our existing plant conveyor sizes discharge heights?
We require key interface dimensions during quotation Our engineering team designs discharge hoods support structures fit within your specified envelope ensuring smooth integration Impact Crushers Fabricators Moq

Q4 What is the expected operational cost per ton for wear parts?
This varies significantly based on material abrasiveness We provide detailed estimates using industrystandard abrasion indices For example operating on clean limestone may yield $010$020/ton while recycled concrete could be $025$040/ton

Q5 A ofroni garanci për performancën??
Yes we provide guaranteed minimum throughput capacity based on agreedupon feed material specifications subject terms conditions outlined our commercial proposal

Q6 What is lead time from order placement delivery?
For standard heavyduty models lead time typically ranges between weeks depending current production schedule confirmed upon order placement Custom configurations require additional engineering time

Q7 What operator training provided?
We include comprehensive onsite operator maintenance training during commissioning covering safe operation routine checks basic troubleshooting procedures Documentation includes detailed parts manuals schematic diagrams