Me cilësi të lartë Top Ten Stone Crusher Machine Oem Fabrika
1. HAPJE NGA PIKA E DIKIMIT
Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët e impianteve dhe specialistët e prokurimit, the core challenges in primary crushing often stem from equipment that fails to meet the rigorous demands of continuous operation. Pikat e zakonshme të dhimbjes përfshijnë:
Kohë joproduktive të paplanifikuara: Frequent mechanical failures and premature wear part replacement halt your entire processing line, kushton mijëra në orë në prodhim të humbur.
Kostot e larta operacionale: Excessive energy consumption per ton of processed material and the constant need for specialized maintenance crews directly impact your bottom line.
Produkt jo konsistent: Fluctuations in product gradation and capacity due to suboptimal chamber design or feeder control lead to bottlenecks downstream and quality rejections.
Konfigurimi i ngurtë: Fixed crushers that cannot adapt to varying feed materials or changing product specifications limit operational flexibility and contract bidding opportunities.
Is your current primary crusher a source of constant reactive maintenance rather than a reliable asset? What if you could specify a machine engineered from the ground up for total cost of ownership reduction? The following analysis details how a highquality, OEMfactory stone crusher machine is designed to address these exact operational and financial challenges.
2. PËRMBLEDHJE E PRODUKTIT
This document details our toptier line of Thërrmuesit primare të nofullës, engineered as robust, stationary solutions for the initial reduction of hard, shkëmb gërryes gurore (p.sh., granit, bazalt) dhe betonit të ricikluar. Si një fabrikë OEM, we control the entire manufacturing process from castings to final assembly, ensuring integrity at every stage.
Rrjedha e punës operative:
1. Marrja e ushqimit: Dump trucks or wheel loaders deposit large feed material (deri në 1200 mm) në një ushqyes grizzly vibrues (opsionale), i cili anashkalon gjobat për të optimizuar ngarkimin e dhomës.
2. Thërrmimi primar: Materiali hyn në thellësi, nonchoking crushing chamber where a highinertia eccentric shaft drives a moving jaw plate against a fixed jaw plate, duke aplikuar forcë shtypëse për të thyer shkëmbin.
3. Shkarkimi & Rregullimi i cilësimeve: Crushed material exits at the bottom through an adjustable discharge opening (CSS). The setting is hydraulically adjustable for quick product size changes without manual shim manipulation.
4. Transferimi në rrjedhën e poshtme: The sized product is conveyed to secondary crushing or screening stages.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për thërrmimin primar të guroreve me tonazh të lartë, operacionet minerare në shkallë të gjerë, and major infrastructure project aggregate plants processing hard, materiale gërryese.
Kufizimet: Nuk është projektuar për materiale ngjitëse ose të pasura me argjilë pa prerje paraprake. Requires a stable concrete foundation and significant capital investment justified by longterm, highvolume production needs.
3. TIPARET THEMELORE
Kornizë e salduar e rëndë | Baza Teknike: Analiza e elementeve të fundme (FEA) shpërndarje e optimizuar e stresit | Përfitimi Operacional: Eliminon plasaritjen e lodhjes së kornizës në kushtet e ngarkesës maksimale, duke siguruar dekada të tëra integriteti strukturor | Ndikimi i ROI: Eliminates risk of catastrophic frame failure and associated replacement costs exceeding machine value.
Sistemi i ndërrimit HidroPneumatik | Baza Teknike: Replaces traditional mechanical toggle plates with hydraulic cylinders and accumulators | Përfitimi Operacional: Provides automatic overload protection against tramp metal/uncrushables; allows quick clearing of chamber blockages | Ndikimi i ROI: Parandalon dëmtimin e kushtueshëm të pitmanit, kushinetat, and shaft; reduces downtime from hours to minutes for clearing events.
Gjeometria e optimizuar e dhomës së thërrmimit | Baza Teknike: Computermodeled kinematics based on feed material compression testing | Përfitimi Operacional: Generates higher throughput with less wear per ton; produces a more consistent product shape with fewer slabby pieces | Ndikimi i ROI: Increases overall plant yield of saleable product while extending jaw plate service life by up to 30%.
Baza motorike e integruar & Roje rripi | Baza Teknike: Unified steel fabrication housing motor and flywheel guards | Përfitimi Operacional: Thjeshton shtrirjen e instalimit; provides superior safety compliance; reduces site fabrication work | Ndikimi i ROI: Lowers installation time and cost by an estimated 1520%, përshpejtimi i vënies në punë.
Pika e centralizuar e grasimit & Portet e monitorimit të gjendjes | Baza Teknike: Lube lines routed from singlepoint manifold to all major bearings; ports for temperature/vibration sensors | Përfitimi Operacional: Mundëson të sigurt, mirëmbajtje e shpejtë rutinë (<15 minuta); facilitates predictive maintenance scheduling | Ndikimi i ROI: Redukton kohën e punës së lubrifikimit me 60% and enables datadriven component replacement before failure.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi standard i industrisë | Zgjidhja jonë primare e thërrmuesit të nofullës | Avantazhi i dokumentuar |
| : | : | : | : |
| Disponueshmëria (Koha e funksionimit) | 9294% in demanding applications| >96% based on 3year field data| ~34% përmirësim |
| Tonazh për koston e pjesës së konsumit| Ndryshon sipas llojit të shkëmbit; bazë = 1x| Achieves 1.25x 1.4x baseline| Deri në 40% kosto më e ulët për ton |
| Konsumi i Energjisë (kWh/ton)| Dependent on CSS; bazë = 1x| Operates at 0.85x 0.9x baseline| 1015% përmirësimi i efikasitetit|
| Koha e rregullimit (Ndryshimi CSS)| Shirit manual: 24 orë| Rregullimi hidraulik: <10 minuta| ~ 95% reduktim në kohë joproduktive |
| Emetimi i zhurmës në 10 m| ~105 dBA typical unshielded|<95 dBA with integrated acoustic enclosures| Meets stringent site regulations |
5. SPECIFIKIMET TEKNIKE
Kapaciteti i gamës së modelit: Nga 350 MTPH për 1,200 MTPH (ndryshon në bazë të materialit për ushqim & vendosja e shkarkimit).
Madhësitë e hapjes së furnizimit: Nga 900 mm x 600 mm deri në 1500 mm x 1200 mm.
Kërkesat për fuqi: Motori kryesor polic nga 75 kW deri në 250 kW (400V/50Hz ose i personalizuar). Includes softstart compatibility.
Specifikimet e materialit: Korniza kryesore prej çeliku të derdhur të cilësisë së lartë; Pllaka nofulla çeliku mangani (14%,18%,22% Mn në dispozicion); Forged alloy steel eccentric shaft with precision machined bearings.
Dimensionet fizike & Pesha: Approximate installed weight ranges from ~25 tonnes for smaller models to over ~80 tonnes for largest units. Vizatimet e detajuara të themelit janë dhënë.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C. Dust sealing suitable for standard quarry environments; optional kits available for extreme dust/sand conditions.
6. Skenarët e APLIKIMIT
Projekti për zgjerimin e gurores së granitit
Sfida: A large granite quarry needed to increase primary crushing capacity by over 40% but had limited space for new foundations within their existing plant footprint.
Zgjidhje: Implementation of our highcapacity singletoggle jaw crusher with a compact yet heavyduty design that fit the existing primary station footprint but offered significantly higher throughput due to its optimized stroke and speed.
Rezultatet: Achieved a sustained output increase of over 42%. The integrated motor base reduced installation complexity by three weeks versus projected schedule.
Riciklimi Urban & Prodhimi agregat
Sfida: A contractor processing demolished concrete and asphalt faced extreme wear from rebar abrasion and needed rapid clearing capabilities when oversized metal was encountered.
Zgjidhje: Deployment of our jaw crusher equipped with the hydropneumatic toggle system and optional reinforced wear packages on specific components.
Rezultatet: Uncrushable material events now clear automatically within one minute versus previous multihour shutdowns. Wear life on liners adjacent to discharge increased by over 60%, drastically reducing operating costs per tonne of recycled material.
7. KONSIDERATA TREGTARE
Our pricing structure is based on model specification rather than optional markups on base units:
Niveli standard (ST): Includes core crusher with hydraulic CSS adjustment, ruajtja bazë, standard jaw plates/manganese steel grade.
Niveli i performancës (PT): Adds integrated feeder motor support structure, upgraded bearing specifications for higher loads/duty cycles, centralized greasing system as standard.
Customized Tier (CT): Full engineering consultation for integration into greenfield sites or complex retrofits—includes custom skidding/packaging options like walkways/ladders prefitted.
Karakteristikat opsionale përfshijnë sisteme të automatizuara të lubrifikimit,variable frequency drive packages,and comprehensive dust suppression kits.Service packages range from basic commissioning support up through multiyear fullservice agreements covering parts,punës,and scheduled inspections.Financing options through partner institutions can structure payments aligned with projected production revenue streams
FAQ
Q1: Are your crushers compatible with existing feeders,truck dump hoppers,and conveyors we have?
A1 Yes Our engineering team provides comprehensive interface drawings during the quotation phase We design discharge heights conveyor takeaway points etc.to match your existing layout minimizing retrofit costs
Q2 Cili është ndikimi i pritur në konsumin e përgjithshëm të energjisë së impiantit tim?
A2 Field data indicates our optimized drive train geometry results in lower specific energy consumption(kWh/ton) Typically plants see measurable reductions at the primary stage contributing directly lower operating expense
Q3 How does your OEM factory status affect lead times parts availability?
A3 Direct manufacturing control allows us maintain critical inventory patterns We guarantee shipment genuine wear critical spare parts within hours not days weeks significantly reducing risk extended downtime
Q4 What are commercial terms payment structures?
A4 Standard terms involve progress payment tied major milestones(foundation approval shop test completion shipment) We also offer leasing structures capital preservation are priority
Q5 What level technical support provided during implementation?
A5 Commissioning supervised senior technician minimum five working days includes operator maintenance team training We provide detailed documentation digital formats
