Dorëzimi me polic rrotullues me cilësi të lartë

Përshkrimi i shkurtër:

1. HAPJA NGA PAINPOINT DRIVEN Po rriten kostot operacionale dhe disponueshmëria e paparashikueshme duke gërryer rentabilitetin e qarkut tuaj primar dërrmues? Key challenges in gyratory crusher operations often include: Kohë joproduktive të paplanifikuara: Veshja e parakohshme e komponentëve kritikë si mantelet dhe konkave çon në dështim, causing production halts that cost thousands per hour. Kompleksitet i lartë i mirëmbajtjes: Traditional designs require extensive labor…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Rritja e kostove operacionale dhe disponueshmëria e paparashikueshme po gërryen rentabilitetin e qarkut tuaj primar dërrmues? Key challenges in gyratory crusher operations often include:

Kohë joproduktive të paplanifikuara: Veshja e parakohshme e komponentëve kritikë si mantelet dhe konkave çon në dështim, causing production halts that cost thousands per hour.
Kompleksitet i lartë i mirëmbajtjes: Traditional designs require extensive labor hours for routine inspections and part changes, tërheqja e personelit të kualifikuar nga detyra të tjera kritike.
Gradim i paqëndrueshëm i produktit: Worn or poorly adjusted crushers produce offspec material, causing bottlenecks in downstream processing and reducing plant throughput.
Konsumi i tepërt i energjisë: Inefficient crushing chambers and outdated drive systems result in higher power draw per ton of processed material, directly impacting operating costs.
Safety Risks During Maintenance: The sheer size and weight of components pose significant hazards during liner changes and servicing.

A i menaxhon operacioni juaj këto çështje të përsëritura?? Zgjidhja nuk qëndron vetëm në një polic, but in a highavailability system engineered for total cost of ownership.

2. PËRMBLEDHJE E PRODUKTIT: HIGH QUALITY GYRATORY CRUSHER

Our High Quality Gyratory Crusher is a robust, primary crushing solution engineered for hightonnage, continuousduty applications in largescale mining and aggregate operations. It is designed to accept runofmine feed material and reduce it to a consistent product for secondary crushing or conveying.

Rrjedha e punës operative:
1. Pranimi i furnizimit: Large feed material is directed into the top of the crusher’s deep, dhomë dërrmuese pa mbytje.
2. Veprimi Gyratory Crushing: The main shaft assembly, with the mantle attached, gyrates within the stationary concave liners. This compressive action breaks the rock against itself.
3. Shkarkimi i produktit: Crushed material falls by gravity through the increasingly narrow chamber until it reaches the desired size and discharges from the bottom.

Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për kapacitet të lartë (5,000+ TPH) thërrmimi parësor i shkëmbit të fortë (granit, bazalt, mineral hekuri, mineral bakri), mbingarkesë, and similar abrasive materials. I përshtatshëm për instalime fikse të bimëve.
Kufizimet: Not designed for recycled concrete/asphalt or lowtonnage operations. Requires significant foundational support and capital investment commensurate with its size and duty.

3. TIPARET THEMELORE

Dizajni konkav i patentuar | Baza Teknike: Segmentuar, veshje të kthyeshme me profil të optimizuar | Përfitimi Operacional: Zgjat jetën e shërbimit deri në 30%, allows for staged replacement to maintain product size | Ndikimi i ROI: Reduces liner inventory costs and downtime events

Integrated Smart Sensing System | Baza Teknike: Monitorimi në kohë reale i pozicionit të boshtit, presioni, temperatura, and wear | Përfitimi Operacional: Provides predictive maintenance alerts and prevents catastrophic failure | Ndikimi i ROI: Enables planned shutdowns, improving overall plant availability

Hydroset® Tramp Release & Rregullimi i cilësimeve | Baza Teknike: Hydraulic cylinders support the main shaft for automatic clearing and CSS adjustment under load | Përfitimi Operacional: Operators can adjust product size remotely in minutes; system automatically releases tramp iron | Ndikimi i ROI: Maximizes uptime by eliminating lengthy manual adjustments and reducing stallrelated damage

Sistemi i drejtimit me efikasitet të lartë | Baza Teknike: Direct gearless drive or lowloss Vbelt transmission with highinertia flywheel | Përfitimi Operacional: Smoothes peak loads, reduces energy spikes by up to 15%, ensures constant crushing force | Ndikimi i ROI: Ul konsumin specifik të energjisë (kWh/ton) for direct operational savings

ServiceOptimized Top Shell & Dizajni i mantelit | Baza Teknike: Simplified twopiece design with hydraulic separation assist | Përfitimi Operacional: Reduces mantle changeout time by up to 50% compared to traditional threepiece designs | Ndikimi i ROI: Lowers labor costs per maintenance event and returns crusher to service faster

Dorëzimi me polic rrotullues me cilësi të lartë

Sistem lubrifikues me ftohës të dyfishtë & Filtrimi | Baza Teknike: Redundant cooling circuits with automated temperature control and particle filtration | Përfitimi Operacional: Ensures consistent bearing temperature under varying ambient conditions; extends oil and bearing life | Ndikimi i ROI: Parandalon dështimet e kushtueshme të kushinetave; reduces consumable (vaj) replacement frequency

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Gama e Kapacitetit: I konfigurueshëm nga 2,000 deri në fund 12,000 tonë metrikë në orë (MTPH), në varësi të madhësisë së modelit dhe materialit të ushqimit.
Fuqia motorike: Heavyduty motors from 450 kW deri në fund 1 MW (600 1,400 HP).
Hapja e furnizimit: Madhësitë e hendekut nga 1,000 mm në 1,500 mm (përafërsisht. 40” to 60”).
Korniza kryesore & Shell Fabrication: Constructed from hightensile strength steel plate with stressrelieved welds; zonat kritike kanë mbrojtje shtesë ndaj konsumit.
Boshti kryesor: Forged alloy steel core with precisionmachined mounting surfaces.
Dimensionet & Pesha: Ndryshon ndjeshëm sipas modelit; largest models can exceed 15 metra në lartësi dhe peshë 400 tonnes sans feed hopper/discharge conveyor.
Gama e funksionimit të ambientit: Designed for reliable operation from 40°C to +50°C (40°F deri +122 °F) me specifikimet e duhura të vajit lubrifikues. Dorëzimi me polic rrotullues me cilësi të lartë

6. Skenarët e APLIKIMIT

Zgjerimi i minierës së bakrit – Kufizimi i xhiros

Sfida: Nevojitet një operacion i madh bakri për të rritur kapacitetin e impiantit 25% but was constrained by their existing primary crusher’s capacity and frequent linerrelated downtime.
Zgjidhje: Implementation of a largecapacity High Quality Gyratory Crusher featuring the patented concave design and Smart Sensing system.
Rezultatet: Arriti një rritje të qëndrueshme të xhiros prej 28%. Predictive alerts reduced unplanned stoppages by an estimated 60 orë në vit. Jeta e linjës është përmirësuar me një mesatare prej 22%, uljen e kostos për pjesët e konsumit.

Karriera e agregatit të granitit – Konsistenca e produktit & Siguria

Sfida: A quarry faced inconsistent product gradation from their aging primary crusher leading to secondary circuit bottlenecks. Manual setting adjustments were timeconsuming and posed safety risks.
Zgjidhje: Installation of a midrange gyratory crusher equipped with the Hydroset® system for remote adjustment.
Rezultatet: Product gradation consistency improved significantly (+/5% on target size). CSS adjustments are now completed in under five minutes from the control room instead of four hours manually. This enhanced both safety protocol compliance and overall circuit stability.

7. KONSIDERATA TREGTARE

Our High Quality Gyratory Crushers are offered as capital equipment solutions structured around longterm value.

Nivelet e çmimeve: Based on size/capacity (p.sh., MkI through MkIV series). Pricing includes core crusher assembly with motor drive base frame lubrication system motor(s) Vbelts if applicable guards
Karakteristikat opsionale / Paketat:

Paketa e Performancës: Includes Smart Sensing System advanced automation controls
Paketa e Shërbimit: Includes specialized tooling kits hydraulic jacks installation supervision
Kontrata e pjesëve të veshjes: Guaranteed liner life performance based on your specific ore characteristics with fixed costperton pricing

Paketat e Shërbimit:
Mbështetje për komisionim: Onsite technical supervision during installation startup
Marrëveshjet e planifikuara të mirëmbajtjes: Scheduled inspections parts discounts priority technical support
Programet e trajnimit të operatorëve: Comprehensive training on operation maintenance troubleshooting

Opsionet e financimit:
We work with accredited partners to offer flexible commercial structures including capital lease operating lease or projectbased financing terms typically ranging from three seven years subject to credit approval

FAQ SECTION

Q1 How do I determine if this gyratory crusher is compatible with my existing plant layout feed system?
A detailed dimensional drawing foundation plan interface points will be provided during the quotation process Our engineering team can conduct a site integration review based on your existing conveyor positions feed hopper design electrical supply infrastructure

Q2 What is the expected impact on my overall plant efficiency?
Field data shows that improved reliability consistent product gradation typically lead downstream process stability You can expect reductions in secondary circuit surges screening inefficiencies leading higher overall plant availability We provide throughput modeling based your specific ore characteristics

Q3 Cilat janë afatet tipike të dorëzimit?
For standard models lead times range six nine months from order placement final factory acceptance testing Custom configurations may require additional engineering time Expedited options may be available subject manufacturing schedule component supply chain status

Q4 What commercial terms warranty are standard?
Standard terms include FOB manufacturing facility Warranty covers defects materials workmanship period months from commissioning date hours whichever comes first Wear parts liners consumables covered under separate performancebased agreements Extended warranty options available purchase

Q5 How does implementation work? Do you provide installation support?
The crusher supplied as major assemblies requiring field bolting connection Implementation scope defined contract We strongly recommend our supervised installation service package which includes technical oversight alignment checks commissioning assistance ensure optimal performance startup

Etiketat: Dorëzimi me polic rrotullues me cilësi të lartë