Makineri për bërjen e tullave me cilësi të lartë Fabrika OEM
1. HAPJE NGA PIKA E DIKIMIT
Cilësia jokonsistente e tullave dhe shkalla e lartë e refuzimit po gërryen marzhet e projektit tuaj? Is your production line bottlenecked by manual handling, limiting output and increasing labor costs? Do you face excessive downtime due to equipment wear from abrasive raw materials or complex maintenance procedures? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, these operational challenges translate directly into lost revenue, afatet e humbura, and compressed profitability.
Pyetja thelbësore është: si arrini të qëndrueshme, highvolume brick production with predictable operating costs and minimal unscheduled downtime? Përgjigja nuk qëndron vetëm në një makinë, but in a precisionengineered production system designed for industrial endurance. This requires partnering with an OEM factory that understands the rigorous demands of commercialscale brick manufacturing.
2. PËRMBLEDHJE E PRODUKTIT
Our product line comprises industrialgrade High Quality Brick Making Machines, specifically engineered as stationary block production systems for highoutput facilities. These are not portable machines but fixed installations designed for continuous operation in plant environments.
The operational workflow is optimized for efficiency:
1. Ushqyerja e automatizuar e materialeve: Lëndët e para të përziera (çimento, agregate, hiri fluturues, etj.) are conveyed and precisely metered into the machine hopper.
2. Ngjeshje me presion të lartë: A combination of hydraulic pressure and mechanical vibration densely compacts the material within a rigid mold box.
3. Precise Ejection & Pallet Transfer: The formed brick or block is ejected onto a pallet, which is automatically transferred to the curing area.
4. Kthimi & Cycle: The empty pallet system returns, and the cycle repeats with precise interval timing.
Application scope includes the production of solid blocks, blloqe boshe, gurë shtrimi, curbstones, and interlocking bricks using cementbased mixes. Primary limitations involve the requirement for a consistent supply of correctly graded raw materials and the need for a structured curing process postproduction.
3. TIPARET THEMELORE
1. MultiFrequency Vibration System | Baza Teknike: Dualaxis eccentric vibration heads combined with hydraulic pressurization | Përfitimi Operacional: Ensures uniform material distribution and eliminates voids for superior compressive strength and dimensional accuracy | Ndikimi i ROI: Zvogëlon normat e refuzimit të produktit deri në 15%, directly improving material yield and reducing waste disposal costs.
2. Hardened Alloy Mold Box & Veshni pjesë | Baza Teknike: CADoptimized mold designs fabricated from chromiumalloy steel with specialized heat treatment | Përfitimi Operacional: Extends component life in abrasive environments, maintaining product tolerances over millions of cycles | Ndikimi i ROI: Lowers longterm spare parts inventory costs and reduces changeover downtime by up to 30%.
3. Sistemi i centralizuar i kontrollit PLC | Baza Teknike: Kontrollues logjik i programueshëm industrial me ndërfaqe të makinës njerëzore (HMI) ekran me prekje | Përfitimi Operacional: Enables precise control over cycle times, presioni, and vibration parameters; simplifies operator training and fault diagnostics | Ndikimi i ROI: Increases overall equipment effectiveness (OEE) through consistent cycle times and faster troubleshooting.
4. Modular Hydraulic Power Unit | Baza Teknike: Independently housed pump and valve system with advanced filtration and cooling | Përfitimi Operacional: Isolates heat and contamination from the main frame, enhancing reliability and simplifying maintenance access | Ndikimi i ROI: Improves hydraulic system longevity, reducing fluid change frequency and major overhaul intervals.
5. Automated Pallet Return & Circulation System | Baza Teknike: Chaindriven or rollerconveyor circuit synchronized with the main machine cycle | Përfitimi Operacional: Eliminates manual pallet handling, increases production speed, and enhances floor space utilization | Ndikimi i ROI: Reduces labor requirements per shift by approximately 12 personnel for material handling duties.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | Our High Quality Brick Making Machine Solution | Avantazhi (% përmirësim) |
| : | : | : | : |
| Koha e Ciklit (për bllokun standard) | 1822 sekonda | 1517 sekonda | ~ 20% qarkullim më i shpejtë |
| Jetëgjatësia e mykut (before relining)| 400k 600k cycles| 800k 1M+ cycles| ~70% longer service life |
| Konsumi i energjisë për bllok| Baza bazë (100%)| Optimized hydraulic & sistemet e drejtimit| ~12% reduction in kWh/unit |
| Toleranca e konsistencës dimensionale| ±1,5 mm| ±0,8 mm| ~47% higher precision |
5. SPECIFIKIMET TEKNIKE
Kapaciteti prodhues: Modele të konfigurueshme nga 6,000 deri në fund 20,000 blloqe standarde (400x200x200 mm) për ndërrim 8 orësh.
Kërkesat për fuqi: Main drive power from 30 kW në 75 kW; total installed power dependent on automation level.
Specifikimet e materialit: Compatible with standard cementitious mixes; maximum aggregate size typically ≤8mm.
Dimensionet fizike: Machine footprint ranges from approx. 6m x 3m to 10m x 5m (L x W), duke përjashtuar sistemet e transportuesit.
Gama e funksionimit: Projektuar për temperaturat e ambientit nga +5°C deri në +40°C; electrical components rated for standard industrial humidity levels.
6. Skenarët e APLIKIMIT
Construction Materials Producer – Urban Infrastructure
Sfida: A producer supplying municipal paving projects faced strict dimensional tolerances on interlocking pavers. High rejection rates from older equipment were causing contract penalties.
Zgjidhje: Zbatimi i një plotësisht të automatizuar High Quality Brick Making Machine with our hardened alloy mold system and PLCcontrolled vibration/pressure profiles.
Rezultatet: Dimensional compliance reached consistently above standards; rejection rates fell from >8% të nën <2%. The producer secured two additional municipal contracts based on demonstrated quality control.
Industrial Plant – Fly Ash Utilization
Sfida: A thermal power plant sought to monetize fly ash byproduct but struggled with mix consistency affecting block strength in their onsite brick yard.
Zgjidhje: Installation of our machine equipped with precise automated batching feed integration and multifrequency vibration to handle lightweight flyashrich mixes.
Rezultatet: Achieved consistent compressive strength exceeding required grades by >15%, creating a profitable secondary revenue stream while reducing landfill costs.
7. KONSIDERATA TREGTARE
Our pricing structure reflects build quality and automation level:
Niveli standard: Semiautomatic machines focusing on core compaction technology for operations prioritizing capex control.
Niveli i performancës: Fully automatic machines with integrated pallet circulation systems for balanced output efficiency.
Niveli i bimëve: Turnkey production line solutions including conveyors, sistemet e grumbullimit, robotic stacking/curing management.
Optional features include specialized mold designs for unique products color dosing systems custombranded block faces extended warranty packages
We offer comprehensive service agreements covering scheduled maintenance parts supply priority technical support Financing options including leasing arrangements are available through partners facilitating capital expenditure planning
FAQ
Q1: Are your machines compatible with our existing raw material mix design?
A1 Our engineering team can review your mix proportions including cement fly ash slag or aggregate types We provide recommendations to ensure optimal performance on our systems often requiring only minor adjustments
Q2 What is the typical installation timeline from delivery to commissioning?
A2 For a standalone machine installation electrical connection basic training typically requires weeks depending on site readiness Full turnkey line commissioning may require weeks Our project managers provide detailed schedules upfront
Q3 How does this equipment impact our overall labor requirements?
A3 By automating feeding compaction ejection most clients reallocate labor from direct machine operation to quality control maintenance material preparation stacking resulting in higher productivity per employee
Q4 What are the key maintenance routines required?
A4 Daily lubrication visual checks weekly bolt tightening hydraulic inspections Quarterly filter changes wear part measurement Annual comprehensive inspection Field data shows adherence prevents unplanned stoppages
Q5 Do you offer training for our operators maintenance staff?
A5 Yes we provide onsite operational training during commissioning as well as optional advanced technical training at our facility covering troubleshooting PLC programming preventive maintenance procedures
Q6 Can we produce different block types on one machine?
A6 Yes quickchange mold systems allow transition between compatible block styles within minutes Modular designs facilitate this flexibility ensuring minimal downtime during product changeovers
Q7 What are your payment terms lead times?
A7 Standard terms involve progress payments tied to manufacturing milestones shipping Lead times vary by model complexity typically ranging from weeks upon receipt of deposit confirmed order
