High Quality 500 Tph Gold Mining Washing Plant Distributor
1. HAPJE NGA PIKA E DIKIMIT
Are you scaling your gold mining operation and finding that your material washing and recovery processes are the bottleneck? Ushqim i paqëndrueshëm, humbje e lartë e gjobave, excessive water consumption, and unplanned downtime directly erode your profit margins. Merrni parasysh këto sfida të zakonshme:
Mospërputhja e xhiros: Can your current plant reliably handle 500 Tph of variable claybound or alluvial ore without frequent clogging or bypassing?
Gold Loss in Fines: Are you seeing measurable precious metal values reporting to your tailings due to inefficient scrubbing and screening?
Kostot e tepërta operative: How much are you spending on water procurement, recycling systems, and manual intervention to keep your washing stages operational?
Kohë joproduktive me mirëmbajtje të lartë: Is abrasive wear on scrubber liners and screen decks causing weekly shutdowns, delaying your production schedule?
Një e fortë 500 Tph gold mining washing plant is not merely an addition; it is a critical system for liberating gold and ensuring downstream recovery efficiency. The right design addresses these pain points directly.
2. PËRMBLEDHJE E PRODUKTIT
Ky produkt është i kompletuar, modular 500 Fabrika e larjes së minierave të arit Tph, engineered for the primary scrubbing, zbërthimi i argjilës, desliming, and size classification of goldbearing ores. It serves as the essential preparation stage ahead of gravity concentration or leaching circuits.
Rrjedha e punës operative:
1. Furnizimi primar & Pastrim: Runofmine material is fed into a heavyduty scrubber, where highimpact paddles aggressively break apart clay conglomerates and cemented gravels to liberate gold particles.
2. Shqyrtimi primar & Heqja e Mbetjeve: Washed material discharges onto a vibrating screen. Oversize barren rock (+75mm) is typically conveyed to waste.
3. Larje dytësore & Klasifikimi: The undersize reports to a secondary washing trommel or screen deck for further rinsing and precise separation into key size fractions (p.sh., +2mm for gravity feed, 2mm for advanced recovery).
4. Slurry Management & Riciklimi i ujit: Fine slurry from the process is channeled to a settling system or hydrocyclone bank, with clarified water recirculated to significantly reduce fresh water demand.
Fusha e Aplikimit & Kufizimet:
Ideale për: Alluvial/eluvial deposits, placer mining operations, and hard rock ores with significant clay content requiring attrition.
Kufizimet: Not a standalone recovery device; requires integration with downstream gold concentration systems (p.sh., koncentratorë centrifugale, llambat). Primary crushing may be required ahead of the plant for very large feed material.
3. TIPARET THEMELORE
Moduli HeavyDuty Scrubber | Baza Teknike: Hightorque rotor with Nihard wear plates | Përfitimi Operacional: Consistent breakdown of tough clay matrices without bogging down | Ndikimi i ROI: Ruan xhiron e projektimit të 500 Tph on difficult feeds, preventing costly bypasses
Tiered Screening System | Baza Teknike: Multistage polyurethane screen decks with adjustable spray bars | Përfitimi Operacional: Efficient removal of waste rock and precise classification of paydirt | Ndikimi i ROI: Optimizes feed grade to downstream recovery units, increasing overall gold yield
Intelligent Water Management | Baza Teknike: Closedloop circuit with highcapacity settling ponds/cyclones | Përfitimi Operacional: Reduces fresh water consumption by up to 80% through recycling | Ndikimi i ROI: Drastically lowers water procurement costs and simplifies environmental permitting
Dizajn modular i rrëshqitjes | Baza Teknike: Preassembled modules on heavyduty Ibeam skids | Përfitimi Operacional: Rapid deployment and installation onsite with minimal civil works | Ndikimi i ROI: Cuts plant commissioning time by weeks, përshpejtimi i kohës së prodhimit
Grasimi i centralizuar & Monitorimi | Baza Teknike: Automated lubrication points and vibration sensor pads on critical units | Përfitimi Operacional: Enables proactive maintenance scheduling based on condition monitoring | Ndikimi i ROI: Redukton kohën e paplanifikuar deri në 30% and extends component lifespan
Specifikimi i materialit rezistent ndaj gërryerjes | Baza Teknike: AR400 steel at transfer points, polyurethane lining in slurry launders | Përfitimi Operacional: Withstands constant abrasive wear from sand and gravel flow | Ndikimi i ROI: Lowers annual parts replacement costs by an average of 25% kundrejt materialeve standarde
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (500 Klasa Tph) | Jonë 500 Tph Gold Mining Washing Plant Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Konsumi i ujit (m³ për ton të përpunuar) | 3.0 4.0 m³/Ton (qark i hapur)¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾| 50% Reduktimi |
| Material Availability (Koha e funksionimit %)³⁻³⁻³⁻³⁻³⁻³⁻³⁻³⁻³⁻| ~8590% (due to wear/maintenance)³⁻³⁻³⁻₃₃₃₃₃₃₃₃₃₃| >93% (with robust design & monitorimi)₂₂₂₂₂₂₂₂₂₂| +35 Pikë përqindjeje |
| Fines Recovery Efficiency (% sub2mm retained)4̶4̶4̶4̶4̶4̶4̶4̶4̶| ~9295% in dynamic screening conditions5̅5̅5̅5̅5̅5̅5̅5̅5̅| >98% via optimized deck geometry & spray patterns6̈6̈6̈6̈6̈6̈6̈6̈6̈| +36 Pikë përqindjeje |
| Installation Time (Weeks from delivery)7̃7̃7̃7̃7̃7̃7̃7̃7̃| 812 weeks for field assembly8̂8̂8̂8̂8̂8̂8̂8̂8̂| 46 weeks for modular skid connection9̀9̀9̀9̀9̀9̀9̀9̀9̀| ~ 50% më shpejt |
Shënim: Field data shows consistent improvements based on operational audits from comparable installations.
5. SPECIFIKIMET TEKNIKE
Kapaciteti i projektimit: 500 tonë metrikë në orë (Tph), nominal throughput on material with <30% përmbajtje argjile.
Kërkesat për fuqi: Ngarkesa totale e lidhur afërsisht 650750 kW (dependent on conveyor length). Requires dedicated HV substation.
Specifikimet e materialit:
Scrubber Shell & Bie: Mild steel with AR400 replaceable liners.
Kuvertën e ekranit: Panele modulare poliuretani.
Mbështetëse strukturore: Heavyduty hotrolled steel sections.
Slurry Launders & Tanks: Abrasionresistant steel or HDPE lined.
Dimensionet fizike (Modular):
Moduli Scrubber: L12m x W6m x H5m
Primary Screen Module: L15m x W4m x H6m
Water Tank/Sump Module: Variable configurations available.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C. Spërkatjet kundër pluhurit janë standarde; full enclosure kits are optional.
6. Skenarët e APLIKIMIT
Operacioni i arit aluvial të Afrikës Perëndimore
Challenge A largescale placer mine was losing fine gold due to inefficient scrubbing of lateritic clays and poor screening fidelity at high tonnage.
Solution Implementation of this modular 500 Tph washing plant featuring an extended retention scrubber and twostage precision screening.
Results Plant achieved consistent throughput of 520 Tph. Downstream gravity recovery saw a measured 18% increase in overall yield due to better liberation and classification.
South American Eluvial Deposit Expansion
Challenge An existing operation needed to scale up from 250 Tph to over 500 Tph but had limited space for new water holding ponds.
Solution Deployment of the closedcircuit water recycling system integral to the washing plant design.
Results Freshwater demand was reduced by over 70%, eliminating the need for costly new pond construction while meeting increased throughput targets within the existing licensed water footprint.
7. KONSIDERATA TREGTARE
Our distribution model provides flexible acquisition paths tailored for capital project planning:
Nivelet e çmimeve të pajisjeve: We offer three standard configurations—Basic (core scrubbing/screening), E përmirësuar (+advanced controls), Premium (+full water recycling package)—to align with varying budget and operational requirements.
Karakteristikat opsionale: Key upgrades include remote monitoring telemetry packages, spare parts kits specific to wear components like scrubber liners/screen decks/pump impellers
Paketat e Shërbimit:
Mbikëqyrja e komisionimit
Annual Preventative Maintenance Contracts
Operator Training Programs
Opsionet e financimit:
Direct capital sale
Leasetoown structures over terms ranging from three years upwards
Project financing facilitation through established partners
Detailed commercial proposals are developed following a review of your specific ore characteristics and site layout.
8.FAQ
Q1 Is this plant compatible with our existing crushing circuit or trommel?
A1 Yes it is designed as a plugandplay module Standard feed hopper designs can be adapted The engineering team will review your current setup’s discharge height particle size distribution PSD output rate etcetera ensure seamless integration
Q2 What impact will this have on our downstream processes like our centrifugal concentrators?
A2 A positive one By providing a consistently sized wellscrubbed feed you will reduce surging load issues improve fluidization within your concentrators Field data shows this leads more stable operation higher reported recoveries in those units
Q3 How does the closedloop water system perform in arid environments?
A3 It is specifically advantageous there The system minimizes evaporation losses compared open ponds maximizes reuse each liter Limited topup required primarily compensate spillage carryover moisture final tailings product
Q4 What are typical lead times delivery installation support?
A4 For standard configuration lead time manufacturing currently months exworks Modular skid design allows installation commissioning typically completed within weeks arrival site depending site readiness Our project managers provide detailed schedule upfront
Q5 What commercial terms warranty offered?
A5 We offer Incoterms® suitable project Standard warranty covers manufacturing defects critical components months operation hours whichever comes first Extended warranty available through service contracts
