Harga Hammer Mill ODM Manufacturer Brochure
H1: Industrial Hammer Mill Solutions for Predictable, HighVolume Size Reduction
Nëntitulli: Addressing the core operational and financial challenges in primary and secondary crushing for mining, agregat, dhe minerale industriale.
1. HAPJE NGA PIKA E DIKIMIT: The True Cost of Inefficient Size Reduction
Your comminution circuit is the heart of your operation, yet its performance directly impacts your bottom line through maintenance costs, konsumi i energjisë, and throughput consistency. A po i menaxhoni këto sfida të vazhdueshme??
Kohë joproduktive të paplanifikuara: Të shpeshta, unpredictable failures of wear parts and rotors halt production. Every hour of stoppage represents significant lost revenue and cascading delays.
Shpenzime të larta operative: Excessive energy draw per ton processed, coupled with the recurring cost of premature hammer replacement and screen changes, gërryen marzhet e fitimit.
Gradim i paqëndrueshëm i produktit: Uncontrolled particle size distribution leads to downstream processing inefficiencies, affecting product quality and creating bottlenecks in subsequent stages like milling or mixing.
Çështjet e trajtimit të materialeve: Poorly configured hammer mills can struggle with feed variability—from wet, sticky aggregates to abrasive ores—causing clogging, kapaciteti i reduktuar, and increased operator intervention.
Pyetja kryesore për menaxherët e uzinës është kjo: si mund të arrini një më të besueshme, costcontrolled, and consistent particle size reduction process that aligns with your production targets?
2. PËRMBLEDHJE E PRODUKTIT: HeavyDuty Hammer Mill for Industrial Comminution
This industrial hammer mill is engineered for highcapacity crushing of mediumhard to soft materials. It operates as a key component in primary, dytësore, or tertiary reduction circuits across mining, gurore, prodhimin e çimentos, dhe përpunimi i mineraleve industriale.
Rrjedha e punës operative:
1. Furnizimi i kontrolluar: Material is introduced via vibratory feeder or conveyor into the mill’s feed hopper.
2. Reduktimi i ndikimit: Materiali i ushqimit goditet nga çekiçët që rrotullohen me shpejtësi (mounted on a heavyduty rotor) and is shattered against the rigid breaker plates.
3. Klasifikimi i madhësisë: Crushed particles pass through a perforated screen grate encircling the rotor chamber; final particle size is determined by screen aperture selection.
4. Shkarkimi: Sized material exits the mill housing via gravity or pneumatic system for transport to the next process stage.
Fusha e Aplikimit & Kufizimet:
Ideale për: Gëlqeror, gipsi, qymyr, shist argjilor i gërryer, agregate, materiale ndërtimi të ricikluara (beton/asfalt), certain industrial salts.
Kufizimet: Nuk rekomandohet për shumë të vështira (>6 Mohs), materiale shumë gërryese (p.sh., granit, kuarcit) as a primary crusher without exceptional wear considerations. Efficiency decreases significantly with very highmoisture content feeds without design modifications.
3. TIPARET THEMELORE: Engineered for Operational Superiority
Our hammer mill design focuses on translating robust engineering into measurable operational benefits.
Sistemi i rotorit të kthyeshëm | Baza Teknike: Symmetrical rotor design allows endforend rotation reversal | Përfitimi Operacional: Doubles service life of hammers by utilizing both cutting edges before replacement; minimizes rotor imbalance issues | Ndikimi i ROI: Redukton kostot e inventarit të çekiçit deri në 50% dhe zgjat intervalet kryesore të shërbimit
Veshje të segmentuara | Baza Teknike: Bolton manganese steel or AR plate sections lining the mill interior | Përfitimi Operacional: Enables targeted replacement of only worn sections; drastically reduces liner changeout time from days to hours | Ndikimi i ROI: Cuts liner maintenance downtime by approximately 60% and lowers parts expenditure
Dynamic Screen Exchange System | Baza Teknike: Hinged or sliding access doors combined with segmented screen cages | Përfitimi Operacional: Allows for rapid screen grate inspection and replacement without major disassembly | Ndikimi i ROI: Increases plant availability; facilitates quick product size changes to meet different spec orders
Portet e monitorimit të dridhjeve | Baza Teknike: Integrated sensor ports on bearing housings for continuous condition monitoring | Përfitimi Operacional: Enables predictive maintenance scheduling by detecting early signs of imbalance or bearing wear | Ndikimi i ROI: Parandalon dështimet katastrofike; transforms maintenance from reactive to planned
Asambleja e rotorit HeavyDuty | Baza Teknike: Forged steel rotor discs on a hightensile shaft with precision balancing at operating speed | Përfitimi Operacional: Trajton ngarkesat e goditjes nga materialet e pakthyeshme; provides stable operation under variable feed conditions with minimal vibration | Ndikimi i ROI: Ensures higher machine longevity (shpesh 2030% jetë më e gjatë shërbimi) and protects downstream equipment from vibration damage
Air Assist Systems (Fakultative) | Baza Teknike: Controlled airflow through the grinding chamber regulated by fan or external blower | Përfitimi Operacional: Mitigates heat buildup in dry grinding; reduces plugging risk with slightly damp materials; improves discharge efficiency | Ndikimi i ROI: Ruan xhiron e vlerësuar në kushte sfiduese; prevents output loss due to seasonal material moisture variance
4. PËRPARËSITË KONKURRETARE
Field data from comparative operations shows measurable improvements across key performance metrics.
| Metrikë e performancës | Standardi standard i industrisë | Zgjidhja jonë e mullirit me çekiç | Avantazhi i dokumentuar |
| : | : | : | : |
| Tonazh për koston e pjesës së konsumit (Mat gërryes.)| $X për ton të përpunuar| $0.85X për ton të përpunuar| 15% kosto më e ulët |
| Koha e ndryshimit të ekranit (Set i plotë) | 812 orë| 35 orë| ~ 60% më shpejt |
| Konsumi i Energjisë (kW/h per ton) | Ndryshon sipas materialit| Deri në 10% reduktim i arritshëm| Through optimized rotor kinetics & reduced fan load |
| Disponueshmëria operacionale (I planifikuar) |>92% |>96%| Increased throughput potential |
| Niveli i zhurmës në 1 Metër (dBA) |>105 dBA|<100 dBA with optional enclosures| Përputhshmëri e përmirësuar e vendit të punës & operator environment |
5. SPECIFIKIMET TEKNIKE
Specifikimet varen nga modeli; below represents a midrange industrial unit.
Gama e Kapacitetit: 50 - 400 TPH (varet nga dendësia e materialit, madhësia e ushqimit, madhësia e produktit të synuar)
Diametri i rotorit / Gjerësia: 48” x 48” up to 72” x 96”
Kërkesa e fuqisë së makinës: 250 HP - 1500 HP (186 kW - 1119 kW), electric motor driven via Vbelt or direct coupling.
Gama e shpejtësisë së rotorit: 600 - 1500 RPM (optimized for application)
Materialet e Ndërtimit: Main housing fabricated mild steel; Wear surfaces AR400/500 steel or replaceable manganese castings; Hammers forged alloy steel with multiple hardfacing options.
Dimensionet fizike (Tipike): Ndryshon ndjeshëm; example model footprint approx. L6m x W4m x H4m.
Madhësia maksimale e furnizimit: Up to 12” cube (subject to material friability).
Gama e madhësisë së produktit: Nga <1/4” to <2”, primarily controlled by screen selection.
Mjedisi Operativ: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C. Dusttight construction standard; explosionproof motors available for combustible dust applications.
6. Skenarët e APLIKIMIT
Aggregate Production Plant – Limestone Quarry
Sfida: Existing secondary crusher produced excessive fines (<3mm) exceeding required product blend specs while struggling with occasional clay pockets causing downtime for cleanout.
Zgjidhje: Implementation of a heavyduty hammer mill configured with a larger screen grate opening and airassist system.
Rezultatet: Fines generation reduced by ~18%, meeting target gradation consistently. The airassist system prevented clay adhesion issues. Overall circuit throughput increased by an estimated 12% due to reduced recirculating load.
Mineral Processing Facility – Industrial Gypsum
Sfida: Need to crush natural gypsum rock and recycled gypsum wallboard to a uniform <3/4” feed for a calcining kiln. High wear rates on existing equipment were driving unsustainable parts costs.
Zgjidhje: Installation of a hammer mill featuring a reversible rotor and segmented wear liners specifically designed for moderate abrasion.
Rezultatet: Wear part life extended by over 40%. The reversible rotor system cut scheduled maintenance time in half. Product uniformity improved kiln feed consistency.
7. KONSIDERATA TREGTARE
We structure our offerings to provide flexibility aligned with your capital planning and operational needs.
Nivelet e çmimeve të pajisjeve:
Tiered based on capacity/robustness:
1. Modelet standarde të detyrës (<150 TPH): For consistent feeds in less abrasive applications.
2 .Modelet HeavyDuty (300 TPH): Customengineered rotors & bearings for maximum uptime in demanding continuous operations.
Karakteristikat opsionale & Përmirësimet:
Wear package upgrades (lidhjeve premium), fullyenclosed acoustic housings , Sisteme të integruara të zbulimit të metaleve/lehtësimit të hekurit tramp , PLCbased control packages with amp monitoring , special coatings for corrosive environments.
Paketat e Shërbimit:
Available postinstallation:
Preventive Maintenance Inspections,
Onsite Rotor Rebalancing & Dynamic Testing,
Kompletet e pjesëve të veshjes me mbajtje të garantuar të inventarit,
Annual Performance Audits.
Opsionet e financimit:
Flexible commercial leasing structures are available through partners , often allowing the equipment investment to be treated as an operational expense . Turnkey installation contracts can be provided inclusive of foundation design , vënien në punë , dhe trajnimin e operatorëve .
FAQ
Q1 How do I determine if my material is suitable for a hammer mill versus another crusher type?
A suitability assessment based on your material’s hardness abrasiveness moisture content desired reduction ratio can be conducted We provide laboratory testing support
Q2 What is the typical lead time from order placement commissioning?
For standard heavy duty models lead time is typically weeks Custom configurations may require weeks depending scope
Q3 Can existing motor drives gearboxes be used with your mills?
Our engineering team can review your existing drive specifications compatibility often possible saving capital cost
Q4 How does implementation affect my overall plant footprint flow?
Our technical proposals include detailed layout drawings integration studies ensure minimal disruption optimal material flow during installation
Q5 What guarantees are provided regarding performance capacity?
We provide mechanical warranty Performance guarantees throughput power consumption are established contractually based agreed test protocols post commissioning
Q6 Janë pjesë këmbimi lehtësisht të disponueshme globalisht?
We maintain regional warehouse inventories critical wear parts rotors ensuring support Our guaranteed parts supply program offers further security
Q7 Çfarë trajnimi operatori ka ofruar?
Comprehensive training covering safe operation routine maintenance troubleshooting procedures provided both at commissioning via ongoing digital resources
Lini Mesazhin Tuaj
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