Harga Hammer Mill Exporter Samples
1. HAPJE NGA PIKA E DIKIMIT
Are you managing recurring bottlenecks and hidden costs in your size reduction process? Shpërndarja jokonsistente e madhësisë së grimcave, zëvendësimi i pjesëve të konsumit të tepërt, and unplanned downtime for maintenance are not just operational nuisances—they directly erode your profitability and throughput. Merrni parasysh këto sfida të zakonshme:
Kosto e lartë operative: Ndërrimi i shpeshtë i çekiçëve, ekranet, and liners due to premature wear, compounded by labor costs for changeovers.
Produkt jo konsistent: Variable feed materials lead to an inconsistent final grind size, compromising downstream process efficiency and product quality.
Koha e tepruar joproduktive: I gjate, complex maintenance procedures for internal inspections and part replacements halt your entire production line.
Joefikasiteti i Energjisë: Older or poorly designed hammer mills waste significant power on vibration, ngrohjes, and ineffective impact, rather than productive comminution.
Pluhuri & Ndotja akustike: Inadequate sealing and damping create environmental and safety hazards, leading to potential compliance issues and worker discomfort.
Is your current equipment delivering predictable performance and total cost of ownership? The solution lies in selecting a hammer mill engineered not just to crush material, but to optimize your entire operational workflow.
2. PËRMBLEDHJE E PRODUKTIT
Our industrial hammer mill is a heavyduty impact crusher designed for highvolume reduction of mediumhard to soft materials. It is a core component in aggregate production, parapërpunimi i mineraleve, limestone grinding for agricultural lime or flue gas desulfurization (FGD), dhe operacionet e riciklimit.
Rrjedha e punës operative:
1. Furnizimi i kontrolluar: Materiali futet nëpërmjet një sistemi të rregulluar të ushqimit (p.sh., shirit transportues, ushqyes vibrues) në dhomën e bluarjes.
2. Ndikimi me shpejtësi të lartë: Një montim rotori i pajisur me çekiçë me lëvizje të lirë ose të ngurtë rrotullohet me shpejtësi të lartë, repeatedly striking the incoming material against breaker plates.
3. Klasifikimi i madhësisë: Crushed particles pass through a surrounding screen or grate; only material meeting the specified size exits the chamber.
4. Shkarkimi & Transporti: Sized material is discharged via gravity or pneumatic system for further processing or stockpiling.
Fusha e Aplikimit & Kufizimet:
Ideale për: Gëlqeror, gipsi, qymyr, agregate, recycled asphalt pavement (RAP), beton prishjeje, bark, dhe materiale të tjera të shkrifëta.
Kufizimet: Nuk rekomandohet për materiale shumë gërryese (p.sh., rërë silicë) pa opsione specifike aliazhi, metale shumë duktile, or materials with high moisture content that may cause clogging without proper conditioning.
3. TIPARET THEMELORE
Sistemi i rotorit të kthyeshëm | Baza Teknike: Dizajni simetrik i rotorit lejon rrotullimin nga fundi i çekiçit | Përfitimi Operacional: Doubles service life of hammer leading edges before replacement; reduces inventory by standardizing parts | Ndikimi i ROI: Cuts wear part costs by up to 40% over the lifecycle of the unit
Balancimi Dinamik | Baza Teknike: Computeraided rotor balancing postassembly at operating RPM | Përfitimi Operacional: Minimizon transmetimin e dridhjeve tek kushinetat dhe bazamenti; mundëson funksionim më të butë me shpejtësi të lartë | Ndikimi i ROI: Zgjat jetën e mbajtësit me një mesatare prej 30% and reduces structural fatigue
QuickAccess Clamshell Design | Baza Teknike: Hinged housing sections secured by hydraulic rams or largebore bolts | Përfitimi Operacional: Full interior access for inspection, screen changes, or hammer rotation in under 30 minuta | Ndikimi i ROI: Reduces standard maintenance downtime by approximately 70%, rritja e xhiros vjetore
Veshje të segmentuara | Baza Teknike: Bolton liner plates manufactured from AR400 or chromium carbide alloys | Përfitimi Operacional: Individual sections can be replaced as needed without dismantling the entire mill housing | Ndikimi i ROI: Lowers liner replacement cost by targeting only worn areas; simplifies logistics
Ndihma ajrore & Integrimi i shtypjes së pluhurit | Baza Teknike: Sealed housing with ports for negative pressure systems or controlled air flow | Përfitimi Operacional: Manages internal airflow to reduce heat buildup and directs fine particulates to collection systems | Ndikimi i ROI: Improves operational safety (reduces explosion risk), siguron pajtueshmërinë mjedisore
Kushineta rul sferike HeavyDuty | Baza Teknike: Oversized bearing housings with labyrinth seals and grease purge systems | Përfitimi Operacional: Handles high radial loads from unbalanced feed conditions; excludes contaminants | Ndikimi i ROI: Provides reliable service in highshock environments with extended lubrication intervals
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi standard i industrisë | Zgjidhja jonë e mullirit me çekiç | Avantazhi i dokumentuar |
| : | : | : | : |
| Tonazhi për kWh (Limestone 6mm) | 8 10 Ton/kWh | 11 13 Ton/kWh| +2030% Efikasiteti i Energjisë |
| Koha e ndryshimit të ekranit (Set i plotë) | 4 6 orët| 120k MTon| +50% Besueshmëri e përmirësuar |
| Niveli i zhurmës në 1 Metër (dBA) >100 dBA|<95 dBA with standard housing|<5 Reduktimi i dBA |
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: Modeli i varur nga 25 TPH deri në fund 300 TPH on limestone (25mm feed to 3mm product).
Kërkesat për fuqi: Nga 75 kW (100 HP) deri në 750 kW (1000 HP), configured for VSD control where applicable.
Diametri i rotorit & Gjerësia: From Ø800mm x 800mm up to Ø2000mm x 2500mm.
Materialet e Ndërtimit: Mainframe – Fabricated steel plate (min. 25mm). Hammers/Screens – Highcarbon steel/AR400/Chrome iron alloys optional. Liners – AR400 standard; ceramic composite optional.
Dimensionet fizike & Pesha: Ndryshon ndjeshëm sipas modelit; largest units require planned foundation work (~1540 metric tons).
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C. Dust ingress protection rating of IP54 standard.
6. Skenarët e APLIKIMIT
Fabrika e Prodhimit të Gëlqeres Bujqësore
Challenge A producer needed consistent fine grind (2mm) of limestone at 150 TPH but faced weekly downtime for screen changes and monthly hammer replacements due to abrasive silica content in the feedstock.
Solution Implementation of a heavyduty hammer mill featuring a reversible rotor with tungsten carbidetipped hammers and quickaccess clamshell doors.
Results Screen change time reduced from one full shift (8 orë) to under two hours. Hammer life extended from ~10k tonnes to over 28k tonnes. Annual availability increased by an estimated 12%, achieving target throughput with one less scheduled maintenance day per month.
Ndërtimi & Demolition Recycling Facility
Përpunimi i sfidës i përzier C&D waste into clean aggregate was hampered by frequent jamming from noncrushables (fillesat e armaturës) causing severe rotor damage and belt slippage.
Solution Installation included a nonclogging steppedgrate screen design paired with shearbolt protected hammers on a lowinertia rotor that could be stopped quickly.
Results Incidents of catastrophic jamming dropped by over 90%. The shearbolt system protected the main shaft and bearings during overload events. Overall plant uptime improved significantly while reducing repair part expenditures by an estimated 35% çdo vit.
7. KONSIDERATA TREGTARE
Mullinjtë tanë me çekiç ofrohen në tre nivele kryesore:
1. Standard Duty Series For consistent feed materials requiring reliable performance at lower capital outlay.
2 Heavy Duty Series The core offering described here includes all major features like reversible rotors quickaccess design ideal for most mining aggregate applications
3 Extreme Duty Series Engineered for maximum abrasion resistance featuring specialized alloys automated lubrication systems advanced monitoring sensors
Optional Features Upgrades include programmable logic controller PLCbased monitoring packages automatic greasing systems explosion suppression systems custom discharge configurations
Service Packages Available options range from basic commissioning supervision through comprehensive multiyear planned maintenance agreements including guaranteed parts availability priority technical support
Financing Options We work with international export credit agencies project finance partners equipment leasing companies Flexible payment structures can be tailored including milestone payments upon delivery commissioning
8 FAQ
Q What level of preparation is required for my feedstock before using this hammer mill
A For optimal performance feed should be prescreened to remove fines already at specification size Maximum feed size should not exceed 80% of the screen aperture opening Material moisture content should generally remain below 15% depending on clay content
Q How does this hammer mill integrate with my existing conveying dust collection systems
A Our engineering team provides detailed interface drawings specifying inlet outlet flange dimensions load points electrical requirements Standard units are designed for integration into both gravityfed pneumatic conveying circuits
Q Cila është koha tipike e dërgimit nga vënia në punë e porosisë
A Lead times vary based on model specification For standard heavyduty models expect approximately 1620 weeks exworks including manufacturing testing documentation preparation Expedited production may be available subject inquiry
Q Can you provide wear part consumption estimates specific my material analysis
A Yes Based on your provided sample we conduct laboratory testing generate a detailed wear forecast outlining expected service life hammers screens liners under defined operating conditions This forms basis our guaranteed performance agreements
Q Çfarë trajnimi ka ofruar stafi ynë i mirëmbajtjes së operacioneve
A Comprehensive training included covers safe operation routine maintenance troubleshooting procedures conducted both our facility during onsite commissioning We provide detailed operation manuals parts lists instructional videos
