Gyratory Crusher Wholesaler Quotation
1. HAPJE NGA PIKA E DIKIMIT
Rritja e kostove operacionale dhe disponueshmëria e paparashikueshme po gërryen rentabilitetin e qarkut tuaj primar dërrmues? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, the primary crushing stage is a critical bottleneck where inefficiencies cascade through the entire processing line. Common challenges with outdated or underperforming primary crushers include:
Koha e tepërt joproduktive për mirëmbajtje: Ndryshimet e shpeshta të astarit dhe dështimet e papritura mekanike mund të ndalojnë të gjithë funksionimin tuaj, kushton mijëra në orë në prodhim të humbur.
Kostot e larta operacionale: Rising energy consumption per ton of processed material and the laborintensive nature of routine servicing directly impact your bottom line.
Trajtimi i paqëndrueshëm i ushqimit & Performanca: Kalimi, uneven feed distribution, and inability to handle variable ore hardness lead to suboptimal capacity and product size distribution.
Dështimi i pjesës së konsumimit të parakohshëm: Improper crushing chamber design leads to accelerated abrasion on mantles and concaves, driving up your costperton for consumables.
Is your current primary crusher delivering the reliable throughput and predictable operating cost required in today's market? The solution lies in selecting a gyratory crusher engineered to address these exact pain points.
2. PËRMBLEDHJE E PRODUKTIT: THRYSËS GYRATORY
A gyratory crusher is a stationary compressive crushing unit central to hightonnage mining and aggregate operations. It is designed for firststage, primary crushing of runofmine ore or blasted quarry rock into a size suitable for conveyor transport and secondary processing.
Rrjedha e punës operative:
1. Marrja e ushqimit: Large dump trucks or loaders deposit material into the topmounted feed hopper.
2. Veprimi dërrmues: The central shaft, fitted with a mantle, gyrates within a stationary concave liner. The eccentric motion creates a progressive compressive crushing action.
3. Shkarkimi i produktit: Crushed material falls by gravity through the narrowing gap at the bottom of the chamber (the closedside setting) onto a discharge conveyor.
Fusha e Aplikimit: Ideal for very highcapacity applications (në mënyrë tipike >1,000 tph) requiring continuous operation on hard, materiale gërryese si graniti, mineral hekuri, dhe mineral bakri.
Kufizimet kryesore: Kërkon një stabile, themel i betonit të armuar. Kosto më e lartë e kapitalit fillestar në krahasim me thërrmuesit e mëdhenj të nofullës. Jo i përshtatshëm për impiante portative ose operacione me tonazh të ulët.
3. TIPARET THEMELORE
Profili konkav i patentuar | Baza Teknike: Këndi i optimizuar i kapjes & crushing chamber geometry | Përfitimi Operacional: Promotes interparticle crushing for finer initial product size & reduces slabby output | Ndikimi i ROI: Redukton ngarkesën në qarqet e poshtme deri në 15%, lowering overall system energy cost.
Sistemi i integruar i kontrollit inteligjent | Baza Teknike: Realtime pressure & position sensors with PLC automation | Përfitimi Operacional: Automatically compensates for liner wear & adjusts for optimal power draw | Ndikimi i ROI: Maintains consistent throughput & product size, maximizing yield over full liner life.
TopService Design | Baza Teknike: Simplified maintenance access from above the crusher | Përfitimi Operacional: Mundëson të sigurt, rapid mantle changeouts without personnel entering the pit | Ndikimi i ROI: Reduces planned maintenance downtime by up to 30% versus traditional designs.
Hydroset® Tramp Release & Rregullimi i cilësimeve | Baza Teknike: Hydraulic cylinders support the main shaft | Përfitimi Operacional: Allows remote adjustment of CSS for product control & automatically releases tramp iron | Ndikimi i ROI: Protects against costly damage events; enables process adjustments in minutes vs. orë.
Lube System with Filtration & Monitorimi | Baza Teknike: Dualcircuit oil circulation with temperature control | Përfitimi Operacional: Ensures consistent bearing lubrication under high load; extends component life | Ndikimi i ROI: Parandalon dështimin katastrofik të kushinetës; të dhënat në terren tregojnë a 40% rritja e kohës mesatare ndërmjet dështimeve (MTBF).
HeavyDuty Spider & Mainframe Casting | Baza Teknike: Highstrength alloy steel with computervalidated design | Përfitimi Operacional: Provides structural integrity to withstand decades of highload cyclic stress | Ndikimi i ROI: Eliminates risk of frame fatigue failure; ensures longterm asset integrity over a 30+ year lifespan.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Mesatare) | Zgjidhja jonë Gyratory Crusher | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria (Koha e funksionimit) | 92 94% | 96%+ (të dokumentuara) | +35% |
| Efikasiteti i Energjisë (kWh/ton) Baseline = Hard Granite| 0.8 1.0 kWh/t| 0.65 0.75 kWh/t| 18% |
| Liner Life (Million Tonnes Processed) Ndryshon sipas materialit| Sitespecific; often inconsistent| Extended by patented profile & alloy| +1525% |
| Koha mesatare për të riparuar (MTTR Mantle Change)| 24 36 orë| <18 orë| 33% |
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: I konfigurueshëm nga 2,000 deri në fund 10,000 ton në orë (tph), në varësi të modelit dhe materialit të ushqimit.
Motor Power Requirement: Typically from 450 kW deri në 1,200 kW (600 1,600 HP), supplied at either medium voltage (p.sh., 6.6kV) or low voltage.
Hapja e furnizimit: Gape sizes from 1,000 mm në 1,500 mm standard.
Specifikimet e materialit: Mainframe constructed from normalized steel castings; concaves and mantles available in premium manganese steel alloys or composite metal matrix options.
Dimensionet fizike / Gjurmë: Ndryshon sipas modelit; example model requires ~7m x ~7m foundation area excluding feed hopper.
Gama e funksionimit të mjedisit: Designed for ambient temperatures from 40°C to +50°C with appropriate lubrication systems and housing options.
6. Skenarët e APLIKIMIT
Zgjerimi i minierës së bakrit në shkallë të gjerë
Challenge A major South American operation needed to increase plant throughput by 25%. Their existing primary circuit was unreliable, causing frequent bottlenecks and unpredictable maintenance shutdowns.
Solution Installation of two new heavyduty gyratory crushers with intelligent control systems as the cornerstone of their expansion project.
Results Achieved sustained throughput of over 6 ,500 tph each . Plant availability increased by 4 .2 % , meeting expansion targets while reducing specific energy consumption by 0 .15 kWh/t .
HighAbrasion Aggregate Quarry
Challenge A North American granite quarry faced unsustainable costs due to premature wear part failure every 6 –8 weeks , alongside high energy bills .
Solution Replaced an older crusher with a modern gyratory unit featuring our advanced concave profile and optional metal matrix liners .
Results Liner life extended to an average of 14 javë . Konsumi i energjisë për ton ka rënë me 19 % . The resulting lower costperton secured a key longterm supply contract .
7. KONSIDERATA TREGTARE
Thërrmuesit tanë rrotullues ofrohen në nivele të strukturuara çmimesh bazuar në kapacitetin e madhësisë dhe grupet e veçorive:
Seria standarde e detyrës: For consistent , nonabrasive feeds . Includes core reliability features .
Seria e detyrës së rëndë ( Recommended for most mining applications ) : Përfshin të gjitha veçoritë e listuara në seksion 3 , with enhanced wear packages .
Extreme Duty Series: For maximum abrasion resistance , includes premium alloys , advanced monitoring sensors , and extended warranty .
Optional features include dust suppression seals , sisteme të automatizuara të lubrifikimit , and advanced predictive maintenance sensor packages .
We offer comprehensive service agreements covering planned maintenance , parts supply at preferential rates , dhe 24 /7 remote technical support . Financing options including leasetoown structures and projectbased capital expenditure plans are available through our partners .
8.FAQ
Q What are the foundation requirements for installing this equipment ?
A Detailed geotechnical specifications are provided . Generally it requires a significant mass of reinforced concrete ; our engineering team supplies full foundation drawings and load data .
Q How does this equipment integrate with our existing PLC / SCADA system ?
A The intelligent control system uses standard industrial communication protocols( p.sh., Modbus TCP/IP , OPC UA ) allowing seamless data integration into your plantwide control room .
Q What is the typical delivery lead time ?
A Lead times vary by model specification but generally range from 9 –14 months exworks due to heavy casting requirements . We maintain critical spare parts inventory regionally .
Q Can you provide assistance during commissioning ?
A Yes we include supervised commissioning as standard along with comprehensive operator training programs conducted at your site .
Q What financing options are available ?
A We work with several equipment finance specialists offering operating leases capital leases or tailored purchase plans typically ranging from 3 –7 years .
Q How do you guarantee performance ?
A Performance guarantees for capacity power drawand product sizingare contractually established based on agreed feed material characteristicsand site conditions
Q Are wear parts readily available ?
A We maintaina global networkof certified parts warehouses ensuring availability Critical wear partslike mantleand concave kitsare often stocked regionallyfor rapid dispatch
Lini Mesazhin Tuaj
Kategoritë e produkteve
-
Si të merrni karamele me çekiç në Candy Crush (Fokusi i Rajonit Francez)
-
Kushineta Boall Për Polic Nofulla Telesmith
-
FDA e Miratuar Furnizuesi i bimëve për polic gurësh
-
Kompania e makinerive e makinerive të gurit polic guri në SHBA
-
Uzina dërrmuese e lëvizshme Legaspi 100tph
-
Prodhues polic guri në Afrikën e Jugut