Broshurë Gyratory Crusher Wholesaler

Përshkrimi i shkurtër:

1. HAPJA NGA PAINPOINT DRIVEN Po rriten kostot operacionale dhe disponueshmëria e paparashikueshme duke gërryer rentabilitetin e qarkut tuaj primar dërrmues? Plant managers and engineering contractors consistently face critical challenges in gyratory crusher operations: excessive maintenance downtime for mantle and concave changes, konsumi i lartë i energjisë për ton material të përpunuar, and inconsistent feed opening performance leading to bottlenecks. Unplanned…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Rritja e kostove operacionale dhe disponueshmëria e paparashikueshme po gërryen rentabilitetin e qarkut tuaj primar dërrmues? Plant managers and engineering contractors consistently face critical challenges in gyratory crusher operations: excessive maintenance downtime for mantle and concave changes, konsumi i lartë i energjisë për ton material të përpunuar, and inconsistent feed opening performance leading to bottlenecks. Unplanned stoppages for repairs can cost tens of thousands per hour in lost production. Për më tepër, premature wear on critical components directly increases your costperton metric.

How do you achieve higher throughput without a proportional increase in energy costs? Can you extend liner life to align maintenance with planned shutdowns? Is your primary crusher a reliable asset or a recurring source of operational risk? Addressing these questions is fundamental to securing a competitive edge in today’s market.

2. PËRMBLEDHJE E PRODUKTIT: THËRSËS GJIRATORI PRIMAR TË RËNDËS

This heavyduty primary gyratory crusher is engineered for the first stage of crushing in hightonnage mining and aggregate operations. Është projektuar për të pranuar lëndë ushqyese të rrjedhjes së minierës direkt nga kamionët e ngarkesës, duke dhënë një të qëndrueshme, coarse product for downstream processing.

Rrjedha e punës operative:
1. Pranimi i furnizimit: Large feed material is directed into the top of the crusher’s deep, dhomë dërrmuese pa mbytje.
2. Veprimi Gyratory Crushing: The main shaft assembly, me mantelin e saj të montuar, gyrates within the stationary concave liners. This eccentric motion applies compressive force to the rock.
3. Reduktimi progresiv: Material is crushed continuously as it travels down through the chamber, reduced in size at each point until it meets the desired discharge setting.
4. Shkarkimi: The crushed product exits through the bottom of the crusher, gati për transport transportues deri në shtypje dytësore ose grumbullim.

Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për kapacitet të lartë (1,500+ tph) thërrmimi parësor i shkëmbit të fortë (granit, bazalt, mineral hekuri, mineral bakri), overburden, and shot limestone. I përshtatshëm për instalime fikse të bimëve.
Kufizimet: Not designed for portable plants or recycling applications with significant tramp metal. Requires a stable concrete foundation and significant headroom for installation and maintenance.

3. TIPARET THEMELORE

Dizajni konkav i patentuar | Baza Teknike: Segmentuar, reversible liners with optimized profile | Përfitimi Operacional: Enables faster liner changes by 40% and allows use of both sides for extended service life | Ndikimi i ROI: Reduces labor costs per changeout and decreases liner inventory expenditure

Sistemi i integruar i kontrollit inteligjent | Baza Teknike: Monitorimi në kohë reale i tërheqjes së energjisë, presioni, and eccentric throw | Përfitimi Operacional: Automatically regulates feed rate to prevent overloads and optimizes cavity level for maximum throughput | Ndikimi i ROI: Protects against costly mechanical damage events and improves energy efficiency by up to 8%

Dizajni i guaskës së sipërme pa merimangë | Baza Teknike: Eliminates traditional spider arms through a reinforced rimandhub structure | Përfitimi Operacional: Removes potential slurry pooling points and provides unobstructed feed opening | Ndikimi i ROI: Reduces corrosionrelated maintenance and maximizes feed acceptance capacity

Hidroset™ Tramp Release & Rregullimi i cilësimeve | Baza Teknike: Hydraulic cylinders support the main shaft for precise control | Përfitimi Operacional: Allows operators to adjust crusher gap settings under load and automatically release tramp iron | Ndikimi i ROI: Minimizes downtime for product size changes and prevents catastrophic damage from uncrushables

HighTorque DirectDrive System | Baza Teknike: Lowspeed synchronous motor coupled directly to the eccentric assembly | Përfitimi Operacional: Delivers constant crushing force across the entire stroke with higher mechanical efficiency than Vbelt drives | Ndikimi i ROI: Ul konsumin specifik të energjisë (kWh/ton) and reduces drive system maintenance

4. PËRPARËSITË KONKURRETARE Broshurë Gyratory Crusher Wholesaler

5. SPECIFIKIMET TEKNIKE

Gama e Kapacitetit: I konfigurueshëm nga 1,500 deri në fund 12,000 tonë metrikë në orë (tph), dependent on model selection and material characteristics.
Kërkesat për fuqi: Motorët kryesorë të drejtimit nga 450 kW deri në 1 MW+. Complete system includes dedicated power for lubrication and hydraulic units.
Specifikimet e materialit: Korniza kryesore e ndërtuar nga çeliku i derdhur me integritet të lartë; concaves and mantles available in premium manganese steel alloys; wear surfaces feature hardened steel bushings.
Dimensionet fizike (Modeli tipik i madh): Total height ~79 meters; installed weight ranges from ~250 to over 600 metric tons excluding feed hopper/discharge conveyors.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 40°C deri në +50°C. Dust sealing systems are rated for continuous operation in highdust environments.

6. Skenarët e APLIKIMIT

Zgjerimi i minierës së bakrit, Amerika e Jugut

Sfida: A major expansion required primary crushing capacity exceeding 8,000 tph of abrasive copper porphyry ore. The existing plant suffered from frequent concave cracking events causing unplanned downtime.
Zgjidhje: Installation of two largecapacity gyratory crushers featuring the patented spiderless top shell design and intelligent control system.
Rezultatet: Arritja e xhiros së qëndrueshme të 8,400 tph. The robust top shell design eliminated stressrelated liner failures observed previously. Intelligent controls optimized load distribution across both units.

Granite Aggregate SuperQuarry, Amerikën e Veriut

Sfida: High operating costs driven by frequent manual crusher setting adjustments for different product grades and high energy consumption per ton.
Zgjidhje: Retrofit of an existing primary gyratory crusher with a modern Hydroset™ system and directdrive motor upgrade.
Rezultatet: Crusher gap adjustments reduced from hours to under ten minutes via remote console control. The directdrive system lowered specific energy consumption by approximately seven percent annually.

7. KONSIDERATA TREGTARE

Our gyratory crushers are offered under a tiered pricing structure based on size/capacity requirements:
Seria standarde e detyrës: For capacities up to ~4,000 tph; includes core features like Hydroset™ control.
Seria e detyrës së rëndë: For capacities from ~4,000 – ~8 ,000 tph; adds enhanced monitoring systems as standard.
Super Heavy Duty Series: For ultrahighcapacity applications exceeding ~8 ,000 tph; includes full intelligent automation package.

Optional features include advanced predictive analytics software integration , specialized alloy liners for specific abrasion/corrosion conditions ,and automated lubrication systems .

Ne ofrojmë paketa shërbimesh gjithëpërfshirëse:
1 . Marrëveshja e planifikuar e mirëmbajtjes: Inspektimet e planifikuara , zbritje të pjesëve .
2 . Paketa e Garancisë së Performancës: Includes guaranteed availability , xhiros ,and liner life metrics .
3 . FullScope Lifecycle Contract: Mbulon të gjitha pjesët , punës ,and field service support .

Opsionet e financimit përfshijnë blerjen e kapitalit ,operating lease structures ,and projectspecific financing solutions tailored for large capital expenditures .

8 . FAQ

Q1 : Is this gyratory crusher compatible with my existing secondary crushing circuit or SAG mill feed preparation ?
A1 : po . Our engineering team will review your target product size distribution ( PSD )to ensure optimal compatibility with your downstream processes .

Q2 : What is the expected impact on my plant ’s overall electrical load ?
A2 : While individual motor sizes are significant ,the improved specific energy consumption often leads to lower overall kWh /ton processed compared to older technology .A detailed load analysis is part of our pre sales proposal .

Q3 : How does your commercial offering handle long lead time components ?
A3 : Critical spare parts like main shaft assemblies are included in strategic stocking programs at our global service centers .Service agreements can guarantee parts availability within specified timeframes .

Q4 : Çfarë trajnimi ofrohet për ekipin tonë të operacioneve ?
A4 : We provide comprehensive onsite training covering normal operation ,procedurat rutinë të mirëmbajtjes ,and basic troubleshooting using our control system interfaces .

P5 : Can we retrofit some of these features onto our existing older model gyratory crushers ?
A5 : Select upgrades such as modern control systems or new concave designs may be available as retrofit kits .Feasibility depends on your machine ’s model age condition ;an audit can determine scope .

P6 : What are typical payment terms ?
A6 : Standard terms involve progress payments tied major manufacturing milestones shipment commissioning Custom terms may be structured based on project financing requirements . Broshurë Gyratory Crusher Wholesaler

Q7 Si i vërtetoni pretendimet e performancës përpara blerjes ?
A7 We provide extensive reference site contacts arrange site visits share anonymized operational data reports from similar installations Third party test reports on component durability are also available

Etiketat: Broshurë Gyratory Crusher Wholesaler