Katalogu i Fabrikës së Gyratory Crusher Oem
1. HAPJE NGA PIKA E DIKIMIT
Rritja e kostove operacionale dhe disponueshmëria e paparashikueshme po gërryen rentabilitetin e qarkut tuaj primar dërrmues? Menaxherët e impianteve dhe kontraktorët inxhinierikë përballen vazhdimisht me sfida kritike me thërrmuesit e tyre kryesorë rrotullues: excessive liner wear leading to high consumable costs, unscheduled downtime for mantle changes that halts the entire process flow, and inconsistent feed opening performance causing bottlenecks in downstream operations. Për më tepër, the high energy consumption of an inefficient crusher directly impacts your bottom line, while the complexity of maintenance requires specialized labor and extends repair windows. How do you increase throughput while controlling maintenance costs? Can you achieve greater reliability without compromising on feed size or reduction ratio? The solution requires equipment engineered not just for performance, but for total operational cost management.
2. PËRMBLEDHJE E PRODUKTIT
Të [Emri i prodhuesit] Primary Gyratory Crusher is a heavyduty compression crusher engineered for the first stage of size reduction in hightonnage mining and aggregate operations. Its core function is to accept runofmine or quarry feed material and reduce it to a conveyable size for further processing.
Rrjedha e punës operative:
1. Marrja e ushqimit: Large feed material is directed into the crushing chamber via a feed hopper and spider.
2. Thërrmimi Kompresiv: The mantle gyrates within the concave liners, applying compressive force to break particles against themselves and the chamber walls.
3. ,Reduktimi progresiv: Material travels down the chamber, undergoing repeated compression until it reaches the required discharge size.
4. Shkarkimi: Produkti i grimcuar del nga vrima e shkarkimit në fund të thërrmuesit, dictated by the closedside setting (CSS).
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për tonazh të lartë (në mënyrë tipike >1,000 tph) minierat e gurëve të fortë (bakri, mineral hekuri), gurore agregate në shkallë të gjerë, dhe përpunimi i mineraleve industriale. Projektuar për të vazhduar, 24/7 operacion.
Kufizimet: Not suitable for lowtonnage operations due to high capital cost. Less effective on highly abrasive materials without specific liner metallurgy. Kërkon një stabile, themelet e betonit të armuar dhe hapësirë e madhe e kokës për instalim dhe mirëmbajtje.
3. TIPARET THEMELORE
Dizajni konkav i patentuar | Baza Teknike: Segmentuar, reversible liners with optimized profile | Përfitimi Operacional: Increases service life by up to 30%, allows for rotation of segments to utilize full wear life evenly | Ndikimi i ROI: Reduces liner inventory costs and frequency of changeouts, uljen e kostospertonit
Rregullorja e integruar e vendosjes automatike | Baza Teknike: Hydraulic piston coupled with position sensors | Përfitimi Operacional: Enables realtime CSS adjustment under load for consistent product grading; facilitates automatic overload protection (lirimi i trampit) | Ndikimi i ROI: Maintains optimal throughput and protects downstream equipment from damage, maksimizimi i kohës së funksionimit të bimëve
Superior Spider & Bushing Design | Baza Teknike: Largediameter alloy steel bushings with centralized lubrication | Përfitimi Operacional: Provides exceptional stability to the main shaft under shock loads, minimizing vibration and wear on critical components | Ndikimi i ROI: Zgjat jetën e komponentit kryesor, reduces risk of catastrophic failure requiring extended downtime
StateMonitored Lube System | Baza Teknike: Filtration unit with flow, temperatura, and pressure sensors tied to plant control system | Përfitimi Operacional: Siguron lubrifikimin optimal të kushinetave; provides early warning diagnostics for potential issues before they cause damage | Ndikimi i ROI: Parandalon dështimet e kushtueshme të kushinetave; enables predictive maintenance scheduling versus reactive repairs
Filozofia e Dizajnit të TopService | Baza Teknike: All routine service tasks accessible from above via removable arms/spider | Përfitimi Operacional: Eliminates the need for personnel to work beneath suspended components; simplifies liner change procedures significantly | Ndikimi i ROI: Reduces safety risks, shortens planned maintenance downtime by up to 50%, lowering labor hours
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | [Emri i prodhuesit] Zgjidhja rrotulluese e thërrmuesit | Avantazhi (% përmirësim) |
| : | : | : | : |
| Koha e ndërrimit të linjës (Major) | 48 72 orë | 24 36 orë | ~ 50% më shpejt |
| Konsumi specifik i energjisë (kWh/t) | Ndryshon sipas xeherorit; bazë = X kWh/t| Field data shows reductions of X15% kWh/t| Deri në 15% më efikase |
| Disponueshmëria (Mirëmbajtja e planifikuar) | ~9294% availability target| Arrin >96% availability in documented cases| >2 rritje pikë përqindjeje |
| Kostoja totale e pronësisë (5vlerësimi i vitit)| Based on standard liner life/energy use| Lower consumable cost + energy savings = reduced TCO| e vlerësuar 1018% lower TCO |
5. SPECIFIKIMET TEKNIKE
Gama e modelit & Kapaciteti: Series includes models from 4265 te 60113 (feed opening x mantle diameter in inches). Kapacitetet variojnë nga 2,000 mtph deri në fund 10,000 mtph, dependent on ore characteristics and closedside setting.
Kërkesat për fuqi: Installed motor power from 300 kW deri në 1 MW. Drive system includes heavyduty AC motor,Vbelt drive or direct drive options,and gear & pinion set.
Specifikimet e materialit: Main frame constructed from highstrength,welded steel plate. Concave liners available in aliazhet e çelikut të manganit, with optional chrome white iron or composite materials for highly abrasive applications.
Dimensionet fizike & Pesha: Lartësia totale e instaluar varion nga ~6m to >9m. Total operating weight can exceed 400 ton, requiring detailed foundation engineering.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 40°C deri +50 °C. Vulat e pluhurit mbrojnë mekanizmat e brendshëm; systems can be configured for dusty or wet environments.
6. Skenarët e APLIKIMIT
Zgjerimi i minierës së bakrit në shkallë të gjerë
Sfida: A tierone copper operation needed to debottleneck its primary circuit to meet increased throughput targets of 25%. The existing gyratory crusher required frequent liner changes that caused production delays.
Zgjidhje: Zbatimi i a [Emri i prodhuesit] 6089 Gyratory Crusher featuring the patented concave design and topservice layout.
Rezultatet: Arriti një rritje të qëndrueshme të xhiros prej 28%. Liner service life improved by 22%, reducing annual consumable costs by an estimated $180k. Planned maintenance time was reduced by 40%.
Karriera e agregatit me gërryerje të lartë
Sfida: A granite quarry faced prohibitively high wear costs and inconsistent product gradation due to variable feed hardness in its primary crushing stage.
Zgjidhje: Installation of a specially configured gyratory crusher with composite liners in key wear zones and integrated automatic setting regulation.
Rezultatet: Wear part costs per ton were reduced by 18%. The automatic regulation maintained product gradation within a ±5mm specification over 95% of operating time, improving downstream screening efficiency.
7. KONSIDERATA TREGTARE
Nivelet e çmimeve: Capital pricing is modeldependent based on size/capacity tier (p.sh., MediumCapacity Range vs SuperDuty Range). Pricing includes crusher assembly,motorike,and drive guards.Base installation engineering support is typically included.
Karakteristikat opsionale / Paketat:
Paketa e Automatizimit të Avancuar (includes remote monitoring/adjustment)
Special Wear Material Package (lidhjeve premium)
Modular Maintenance Tool Kit
Extended Environmental Protection Package
Paketat e Shërbimit: Ofrohet si kontrata vjetore që mbulojnë inspektimet e planifikuara,lube system servicing,and priority technical support.Tiered levels provide varying degrees of parts coverage/discounts.
Financing Options Available through manufacturer's financial services division include traditional capital lease,taxoriented lease structures,and projectbased financing solutions tailored for large capital expenditures.
8\. FAQ
1\. Q How does this gyratory crusher integrate with our existing plant control system?
A The crusher's PLCbased control system is designed with standard communication protocols (p.sh., Modbus TCP/IP). It can be integrated as a subsystem within your wider SCADA/DCS network,facilitating centralized monitoring.
2\. Q What is the expected impact on our overall plant energy consumption?
A Field data shows that due to optimized kinematics and efficient drive design,the specific energy consumption per ton crushed can be lower than older designs.An energy audit during project planning can provide sitespecific projections.
3\. Q Are there financing options that align with our project's cash flow requirements?
A Yes.Financing structures are available that can match payments with project rampup phases or offer seasonal payment plans aligned with production cycles.Detailed proposals require review of project specifics.
4\. Q What level of technical support is provided during commissioning?
A Standard commercial terms include supervised commissioning conducted by factorytrained engineers.This encompasses initial startup,kalibrimi i sistemit,and operator training over a defined period.
5\. Q Can this equipment handle our specific ore type which has both high hardness and abrasiveness?
A Our engineering team conducts application reviews using provided ore characteristics.We specify liner metallurgy profiles accordingly.Options like hybrid composite liners are available specifically for such challenging conditions.
6\. Q What are typical lead times from order placement to delivery?
A Lead times vary by model complexity.Current standard lead times range from X months.For critical path projects,"fasttrack" manufacturing slots may be available subjectto inquiry.
7\. Q How does your warranty structure address major components like the main shaft or eccentric assembly?
A The standard warranty covers defects in materials/workmanship.A separate,bonded warranty extensionfor major structural componentsis often available as an option providing defined coverage terms
