Gyratory Crusher Makers Factory Price

Përshkrimi i shkurtër:

1. HAPJA NGA PAINPOINT DRIVEN Po rriten kostot operacionale dhe disponueshmëria e paparashikueshme duke gërryer rentabilitetin e qarkut tuaj primar dërrmues? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, the primary crushing stage is a critical bottleneck where equipment failure translates directly into substantial financial loss. Sfidat e zakonshme me thërrmuesit rrotullues të vjetëruar ose me performancë të ulët përfshijnë: Joproduktive të tepërta të paplanifikuara: Dështime të shpeshta mekanike,…

Na dërgoni email Shkarkoni si PDF

Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Rritja e kostove operacionale dhe disponueshmëria e paparashikueshme po gërryen rentabilitetin e qarkut tuaj primar dërrmues? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, the primary crushing stage is a critical bottleneck where equipment failure translates directly into substantial financial loss. Sfidat e zakonshme me thërrmuesit rrotullues të vjetëruar ose me performancë të ulët përfshijnë:

Joproduktive të tepërta të paplanifikuara: Dështime të shpeshta mekanike, ndryshimet e astarit, and maintenance events halt entire processing lines. Industry data indicates that each hour of crusher downtime can cost operations over $10,000 në prodhim të humbur.
Spiraling Maintenance & Kostot e pjesëve: Premature wear on mainshafts, konkave, and mantles leads to high consumable expenses and laborintensive replacement cycles.
Produkt i paqëndrueshëm & Madhësia e produktit: Inability to maintain target capacity and product gradation under varying feed conditions, causing downstream inefficiencies in secondary crushing and milling.
Konsumi i lartë i energjisë: Older designs with inefficient crushing chambers and drive systems consume excessive power per ton of processed material.

A është operacioni juaj i pajisur për të përballuar rritjen e fortësisë së xeheve dhe kërkesave për xhiro duke kontrolluar kostot? Zgjidhja qëndron në specifikimin e një moderne, highperformance gyratory crusher engineered for reliability and total cost of ownership.

2. PËRMBLEDHJE E PRODUKTIT: THRYSËS GYRATORY

Një polic rrotullues është një shkallë e madhe, stationary primary crushing machine central to mineral processing and aggregate production plants. It operates via a gyrating mantle within a concave housing, duke aplikuar forcë shtypëse për të reduktuar mineralin e madh të minierës ose shkëmbinjën gurore (zakonisht deri në 1500 mm) to a conveyable size for downstream processing.

Rrjedha e punës operative:
1. Marrja e ushqimit: Large dump trucks or loaders deposit material into the crusher’s topmounted feed hopper.
2. Thërrmimi Kompresiv: The central mantle gyrates eccentrically within the stationary concave liners, continuously nipping and crushing material as it moves downward through the chamber.
3. Kontrolli i cilësimit të shkarkimit: The crushed product exits at the bottom through the discharge opening (OSS). The crusher’s hydraulic setting adjustment system allows for precise control of product size without stopping operation.
4. Transporti i materialeve: Crushed output is conveyed to the next stage in the beneficiation or sizing circuit.

Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për tonazh të lartë (1,500 - 12,000+ tph) aplikimet kryesore të thërrmimit në minierat e shkëmbinjve të fortë (bakri, mineral hekuri, ari), gurore agregate në shkallë të gjerë, dhe operacionet minerale industriale.
Kufizimet: Not suitable for smallscale operations or highly abrasive recycling materials where jaw crushers or impactors may be more appropriate. Kërkon investime të konsiderueshme kapitale dhe një themel betoni të armuar.

3. TIPARET THEMELORE

Profili konkav i patentuar | Baza Teknike: Këndi i optimizuar i kapjes & gjeometria e dhomës së dërrmimit | Përfitimi Operacional: Delivers consistent reduction ratio with lower risk of bridging/choking; promovon dërrmimin e ndërthërmijave për efikasitet | Ndikimi i ROI: Të dhënat në terren shfaqen deri në 8% higher throughput with more consistent product sizing, maximizing downstream circuit yield.

Bosht kryesor i integruar & Asambleja ekscentrike | Baza Teknike: Bosht çeliku i aliazhuar i farkëtuar me ekscentrikë të përpunuar me saktësi | Përfitimi Operacional: Provides exceptional strength against shock loads from uncrushable material; ensures smooth gyration for reduced vibration | Ndikimi i ROI: Extends major component life by years, deferring multimillion dollar replacement costs.

Sistemi i automatizuar i monitorimit të veshjes | Baza Teknike: Realtime liner thickness tracking via sensors | Përfitimi Operacional: Your operators receive predictive alerts for liner wear, enabling planned maintenance during scheduled stops | Ndikimi i ROI: Eliminates unplanned outages due to liner failure; optimizes liner utilization for up to 15% lower consumable cost per ton.

Rregullimi i cilësimeve hidraulike & Mbrojtja nga mbingarkesa | Baza Teknike: Dualfunction hydraulic piston beneath the main shaft | Përfitimi Operacional: Lejon rregullimin në distancë të cilësimit të shkarkimit të policit në minuta kundrejt orëve; automatically releases tramp iron/uncrushables by lowering the main shaft | Ndikimi i ROI: Minimizes noncrushing time for adjustments; prevents catastrophic damage from overloads, avoiding weeks of downtime.

StateofGear Drive System | Baza Teknike: Hightorque synchronous motor coupled with helical gear drive | Përfitimi Operacional: Delivers more direct power transmission than traditional Vbelt drives with higher mechanical efficiency | Ndikimi i ROI: Testimi i industrisë tregon 35% lower energy consumption per ton crushed compared to legacy drive systems.

Lubrifikimi i centralizuar & Cooling System| Baza Teknike: Dedicated closedloop oil circulation with temperature control| Përfitimi Operacional: Ensures critical bearings operate within optimal temperature range under maximum load| Ndikimi i ROI: Directly extends bearing service life by preventing thermal degradation; reduces lubrication oil consumption by over 20%.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Gama e Kapacitetit: I konfigurueshëm nga 1,500 deri në fund 12,000 tonë metrikë në orë (tph), dependent on model selection and feed material characteristics.
Kërkesat për fuqi: Drejtoni vlerësimet e motorëve nga 300 kW deri në 1,200 kW (400 HP - 1,600 HP), përshtatur me kërkesat e detyrës.
Specifikimet e materialit: Highstrength fabricated steel base; Martensitic steel alloy main frame; Veshje konkave dhe mantele çeliku mangani; Boshti kryesor i çelikut me aliazh të falsifikuar.
Dimensionet fizike (Modeli tipik i madh): Lartësia totale ~68m; Feed opening up to ~1.5m diameter; Gross weight between ~150 – 400 ton metrikë.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 40°C deri në +50°C. Dustsealed construction meets IP65 standards where required. Gyratory Crusher Makers Factory Price

6. Skenarët e APLIKIMIT

Projekti për zgjerimin e minierës së bakrit

Sfida: An existing copper mine’s expansion required a primary crusher capable of handling an additional 4,000 tph of harder sulfide ore without expanding the footprint of the coarse ore bin area.
Zgjidhje: Installation of a single highcapacity gyratory crusher with an optimized chamber profile designed for competent ore.
Rezultatet: Arritja e xhiros së qëndrueshme të 4,200 tph at a finerthanplanned product size (P80), improving downstream SAG mill throughput by an estimated 6%. The singleunit solution saved an estimated 15% in associated civil works versus a twocrusher alternative.

Përmirësimi i gurores së agregatit të granitit

Challenge A major quarry operator faced rising maintenance costs and unpredictable breakdowns with an aging primary crusher, threatening key supply contracts that demanded consistent output.
Solution Replacement with a modern gyratory crusher featuring automated wear monitoring and hydraulic setting adjustment.
Rezultatet Disponueshmëria mekanike u rrit nga 89% te 96%. Product consistency improved significantly reducing recirculation load The predictive maintenance system enabled liner changes during weekly conveyor belt maintenance eliminating unplanned stops

Fabrika e përpunimit të xeheve të hekurit

Challenge An iron ore plant experienced frequent chokeups in its primary circuit due to sticky feed material combined with high clay content leading to excessive cleanout downtime
Solution Implementation of a gyratory crusher with a nonchoking concave profile design specifically selected for stickyfeed applications
Results Crusher bridging incidents reduced by over 80%. Combined with the unit s robust overload protection system this change contributed directly to a 5 increase in overall plant monthly throughput

KONSIDERATA TREGTARE

Gyratory Crushers represent a significant capital investment priced according to size capacity and configuration

Nivelet e çmimeve të pajisjeve:
Base Model Range Designed for standard duty applications typically priced from approximately $750000 USD upwards
Heavy Duty Configuration Includes upgraded components like forged shafts enhanced lubrication systems etc Premium reflects extended durability often starting around $12 milion USD
Fully Customized Solutions Engineered for specific site constraints or extreme duty Premium varies based on engineering scope

Karakteristikat opsionale:
Automated Wear Monitoring Package
Dust Suppression Sealing Kits
Advanced Vibration Analysis Sensors
Specialty Liner Alloys eg For ChromeMoly Steel

Paketat e Shërbimit:
Standard Warranty Comprehensive parts coverage typically months on major components
Extended Service Plans Annual fixedcost plans covering parts labor inspections
OnSite Operator Training Programs

Opsionet e financimit:
Capital Lease Structures preserving working capital
Operating Lease Agreements offering potential offbalancesheet treatment
ProjectBased Financing Available through partner institutions for qualifying developments

FAQ

What are the key factors determining whether my site needs a jaw or gyratory crusher?
Primary selection criteria are required capacity feed size top lump dimension abrasiveness index Gyratory crushers are typically specified for capacities exceeding tph where their continuous action offers efficiency advantages over cyclic jaw action Gyratory Crusher Makers Factory Price

How does your design address longterm wear on critical components like the mainshaft?
Our design utilizes finite element analysis FEA during engineering ensuring optimal stress distribution We specify forged alloy steel shafts hardened at critical bearing surfaces This combined with our dedicated lubrication system results in demonstrably longer service intervals than cast component alternatives

Can this equipment integrate into our existing PLC/SCADA control system?
Yes Modern units come equipped with industrystandard communication protocols such as Profibus Modbus TCP/IP Integration documentation is provided allowing your engineering team or ours during commissioning establish full monitoring capability from your central control room

What is involved in installation what are typical lead times?
Installation requires prepared reinforced concrete foundations heavylift craneage mechanical assembly electrical connection Commissioning support is strongly recommended Lead times vary significantly based on model complexity but typically range from months exworks after final design approval A detailed project schedule is provided upon quotation

A ofroni garanci të performancës?
Yes We provide contractual performance guarantees based on mutually agreed test protocols These typically cover rated throughput at specified discharge settings power consumption limits Availability guarantees can be included as part of comprehensive service agreements