Gold Ore Crushing Equipment Supplier Delivery
1. HAPJE NGA PIKA E DIKIMIT
A kufizohen operacionet tuaja të përpunimit të arit nga reduktimi joefikas i madhësisë primare? Madhësia e ushqimit jokonsistente, konsumimi i tepërt i astarit, dhe ndalesat e paplanifikuara të mirëmbajtjes ndikojnë drejtpërdrejt në rezultatin tuaj. Merrni parasysh këto sfida të zakonshme:
Kosto e lartë operative: Premature failure of crusher wear parts leads to frequent, costly replacements and significant labor downtime.
Grykat e ngushta të xhiros: Inadequate crushing capacity or poor product sizing can choke downstream milling circuits, limiting overall plant recovery.
Unreliable Uptime: Mechanical failures in harsh environments cause unpredictable shutdowns, jeopardizing production targets.
Joefikasiteti i Energjisë: Older or poorly configured crushing equipment consumes excessive power per ton of ore processed, kufijtë gërryes.
Is your primary crushing stage a source of variable cost and operational uncertainty? The right gold ore crushing equipment is not merely a purchase; është një investim strategjik në stabilitetin dhe rentabilitetin e impianteve.
2. PËRMBLEDHJE E PRODUKTIT: THËRKESËS PRIMAR TË NOFULLAVE PËR PËRPUNIM TË ORGANIT TË ARIT
This heavyduty gold ore crushing equipment is engineered as a robust primary jaw crusher for the initial size reduction of runofmine (ROM) shkëmb ari. Its design prioritizes reliability and efficiency in demanding mineral processing applications.
Rrjedha e punës operative:
1. ROM ore is fed into the vibrating grizzly feeder (opsionale), which bypasses fines to reduce crusher load.
2. Oversize material enters the crusher’s fixed jaw and moving jaw chamber, where compressive force breaks the ore.
3. The crushed product discharges at a preset closedside setting (CSS), determining the maximum output size for the secondary crushing or milling circuit.
Fusha e Aplikimit: Ideale për mineralet e arit të gurëve të fortë (kuarci, sulfide), this equipment handles abrasive materials with high compressive strength. It serves as the first critical stage in comminution circuits for both stationary plants and semimobile installations.
Kufizimet: Nuk është projektuar për të lagur, xeheroret ngjitëse pa modifikime të duhura të sistemit të ushqimit. Ultimate capacity is dependent on feed size distribution, fortësia e materialit (Wi), and desired reduction ratio.
3. TIPARET THEMELORE
Dhoma e Thërrmimit të Thellë & Këndi agresiv i thithjes | Baza Teknike: Kinematika e optimizuar dhe gjeometria e dhomës | Përfitimi Operacional: Enables higher throughput and effective reduction of large feed material | Ndikimi i ROI: Increases processed tonnage per operating hour, përmirësimi i përdorimit të aseteve
Dizajni i kushinetave të rulit HeavyDuty | Baza Teknike: Kushineta rrotulluese sferike të vetërregulluara me boshte me diametër të madh | Përfitimi Operacional: Provides high load capacity and reliable operation under shock loads | Ndikimi i ROI: Zgjat jetën e shërbimit të kushinetave, reduces failure risk and associated downtime costs
Dizajn modular i nofullës | Baza Teknike: Segmentuar, reversible manganese steel wear plates | Përfitimi Operacional: Allows for selective replacement of worn sections and rotation for extended service life | Ndikimi i ROI: Lowers consumable costs by up to 30% compared to singlepiece die systems
Sistemi i rregullimit të ndërrimit hidraulik | Baza Teknike: Integrated hydraulic cylinder for CSS adjustment and overload relief | Përfitimi Operacional: Aktivizon shpejt, safe setting changes without manual shims; protects against tramp metal | Ndikimi i ROI: Minimizes adjustment downtime from hours to minutes; parandalon dëmtimet e mëdha nga të pakthyeshmet
Kornizë çeliku e fabrikuar e përforcuar | Baza Teknike: Stressrelieved frame with heavyduty ribbing | Përfitimi Operacional: Maintains structural integrity under constant cyclic loading in remote locations | Ndikimi i ROI: Ensures longterm alignment and durability, protecting the core capital investment
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Mesatare) | This Gold Ore Crushing Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Mangani Wear Life (Ore gërryese) | 120,000 150,000 MT | 180,000 220,000 MT | +40% Extended Service |
| Konsumi i energjisë për ton të grimcuar| 0.8 1.1 kWh/t | 0.65 0.85 kWh/t| 22% Efikasiteti i Energjisë |
| Disponueshmëria mekanike (I planifikuar) | 9294%| 9698%| +4 Percentage Points Uptime |
| Koha e rregullimit të CSS| 6090 minuta| <10 minuta| 85% Faster Changeover |
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: 350 1,200 MTPH (varet nga gradimi i ushqimit & karakteristikat e materialit)
Hapja e furnizimit: 1,070mm x 760 mm (42" x 30")
Kërkesa për fuqi: 110150 kW electric drive motor
Specifikimet e materialit: Forca e lartë e shuar & kornizë çeliku e kalitur; ASTM A128 Manganese steel jaw dies; SAE 4140 bosht ekscentrik i falsifikuar.
Dimensionet fizike (LxWxH): ~6.5m x 3.2m x 3.4m
Gama e funksionimit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; dustprotected critical components.
6. Skenarët e APLIKIMIT
Hard Rock Gold Mine, Afrika Perëndimore | Sfida: Frequent jaw die failures on existing crusher due to highly abrasive quartzite ore were causing monthly stoppages and high spare part costs.| Zgjidhje: Implementation of this primary jaw crusher with modular manganese dies and optimized liner profile.| Rezultatet: Wear part life extended from ~110k tons to over 190k tons recorded; crusherrelated downtime reduced by an average of 18 orë në muaj.
MidScale Processing Plant, Amerikën e Veriut| Sfida: Need to increase circuit throughput by ~25% without a complete plant rebuild; existing primary crusher was a bottleneck.| Zgjidhje: Installation of this highercapacity jaw crusher with a deeper chamber to handle larger ROM feed from the pit.| Rezultatet: Sustained average throughput increased by 28%; product P80 consistently met target for optimal SAG mill feed.
7. KONSIDERATA TREGTARE
Çmimi i pajisjeve është i strukturuar rreth niveleve të konfigurimit:
Njësia bazë: Includes core crusher with standard motor drives and starter.
Paketa SkidMounted: Base unit preassembled on a structural steel skid with integral walkways and ladders for faster installation.
Modular Plant Section: Thërrmues i integruar me ushqyes të përputhur, transportues shkarkimi, sistemi i frenimit të pluhurit, dhe paneli elektrik i kontrollit.
Karakteristikat opsionale përfshijnë sisteme të automatizuara të lubrifikimit, veshin sensorë monitorues, and custom liner profiles for specific ore types.
Service packages range from basic commissioning support to comprehensive multiyear maintenance agreements covering planned inspections and priority parts supply.
Financing options include capital purchase with standard warranty or operational expenditure models such as leasing agreements with fullservice support included.
8. FAQ
Q1: Is this gold ore crushing equipment compatible with our existing secondary cone crusher circuit?
po. The discharge product gradation can be precisely controlled via the hydraulic CSS adjustment to create an optimal feed size distribution for your specific secondary stage.
Q2: What is the expected operational impact on our maintenance team?
Field data shows reduced frequency of liner changes and simplified procedures due to the modular die design and hydraulic toggle system. This typically reallocates maintenance hours from reactive repairs to planned preventive tasks.
Q3: How does the equipment handle variations in ore hardness within our deposit?
The heavyduty construction and hydraulic overload protection are designed specifically for such fluctuations. The system will automatically release uncrushable material while maintaining safe operating pressures through varying rock strengths.
Q4:Cilat janë kohët tipike të ofrimit?
Lead times vary based on configuration complexity but are typically within XY weeks upon order confirmation due to standardized modular manufacturing processes.
P5:Cilat kushte komerciale janë në dispozicion?
We offer ExWorks pricing alongside CIF options depending on destination port requirements related to international shipping logistics associated with industrial machinery transport schedules








