Gold Ore Crushing Equipment Sourcing Agent Factory Price
Targeted Solutions for Gold Ore Crushing: Maximize Recovery, Minimize Downtime
Are you facing persistent bottlenecks in your gold processing circuit that erode profitability? The primary crushing stage sets the tone for your entire recovery operation. Sfidat e zakonshme përfshijnë:
High Abrasion Costs: Quartz and other hard gangue minerals rapidly wear crusher components, leading to frequent liner changes, excessive maintenance labor, and soaring spare parts inventories.
Kohë joproduktive të paplanifikuara: Equipment failure at the primary stage halts the entire milling circuit. Every hour of lost production can represent tens of thousands in unrealized gold yield.
Inefficient Liberation: Inconsistent feed size from poor crushing creates a bottleneck for grinding mills, reducing throughput and increasing specific energy consumption per ton.
High Energy Intensity: Older crushing technology often operates at fixed, inefficient rates, drawing maximum power regardless of feed conditions or required product size.
How do you select a pajisje për grimcimin e mineralit të arit solution that directly addresses these operational costs while safeguarding your plant’s availability and recovery metrics?
Pasqyrë e produktit: HeavyDuty Primary Jaw Crusher for Gold Ore Processing
Our engineered pajisje për grimcimin e mineralit të arit is built around a robust, singletoggle jaw crusher design optimized for highabrasion gold ore applications. The operational workflow is streamlined for reliability:
1. Feed & Para-Screening: RunofMine (ROM) ore is directed to a grizzly feeder, removing fines to bypass the crusher and reduce wear.
2. Reduktimi Primar: The core jaw crusher utilizes a highstrength manganese steel jaw plate to apply compressive force, breaking large ore pieces (deri në 1200 mm) into a consistent, manageable size.
3. Shkarkimi & Transporti: Crushed product is discharged onto a conveyor system at a controlled rate for transport to secondary crushing or stockpiling.
Fusha e Aplikimit: Ideal for stationary or semimobile primary crushing stations processing hard rock gold ores with high silica content (p.sh., quartz veins). Kufizimet: Not designed as a standalone solution for complete comminution; requires integration with secondary/tertiary crushing and grinding circuits for full liberation.
Karakteristikat kryesore: Projektuar për qëndrueshmëri dhe kontroll
Jonë pajisje për grimcimin e mineralit të arit incorporates features designed with plant managers' key priorities in mind.
Asymmetric Jaw Design | Baza Teknike: Kinematika e optimizuar & higher stroke at the feed opening | Përfitimi Operacional: Increases capacity by up to 15% versus traditional designs and actively draws material into the crushing chamber, reducing bridging. | Ndikimi i ROI: Higher throughput per capital dollar invested and less operator intervention required.
Hydraulic Toggle System | Baza Teknike: Replaces traditional mechanical toggle plates with a hydraulic cylinder | Përfitimi Operacional: Provides automatic tramp iron release and clearing of stalled chambers in under two minutes without manual disassembly. Allows quick adjustment of the closedside setting (CSS) for product size control. | Ndikimi i ROI: Parandalon dëmtimin katastrofik nga lëndët e pakthyeshme, drastically reducing risk of major repair costs and associated production losses.
Modular Liner Assembly | Baza Teknike: Segmentuar, reversible jaw plates secured with wedgelock systems | Përfitimi Operacional: Redukton kohën e ndërrimit të astarit deri në 50%. Reversible design doubles liner life by allowing rotation of highwear sections. | Ndikimi i ROI: Lowers maintenance labor costs and increases crusher availability by minimizing downtime for wear part replacement.
PLCAutomated Drive & Kontrolli | Baza Teknike: Ngasja me frekuencë të ndryshueshme (VFD) coupled with programmable logic controllers | Përfitimi Operacional: Enables soft starts to reduce mechanical stress and allows operators to finetune crusher speed and performance based on realtime feed conditions. | Ndikimi i ROI: Reduces peak power demand (uljen e kostove të shërbimeve) and optimizes energy use per ton crushed.
Kornizë e përforcuar & Pitman Assembly | Baza Teknike: Analiza e elementeve të fundme (FEA)designed cast steel or fabricated frame with oversized bearings | Përfitimi Operacional: Provides exceptional structural integrity to withstand continuous highcycle loading from hard rock ores. Minimizes stress fractures and bearing failures. | Ndikimi i ROI: Extends major component service life, protecting your longterm capital asset.
Përparësitë Konkurruese: Quantifiable Performance Gains
Field data from comparable installations demonstrates clear improvements over standard industry offerings.
| Metrikë e performancës | Standardi bazë i industrisë | Our Gold Ore Crushing Solution | Avantazhi i dokumentuar |
| : | : | : | : |
| Liner Life (Ore gërryese) | 450,000 550,000 MT | 600,000 750,000 MT | +25% te +30% përmirësim |
| Koha mesatare ndërmjet dështimit (MTBF) | ~ 1200 orë | ~1,800 hours | +50% përmirësim |
| Tramp Iron Clearance Time | 48 orë (manual) | 95% time reduction |
| Konsumi i energjisë për ton| 100% baseline kWh/t| ~9092% baseline kWh/t| 810% reduktim |
| Kapaciteti i xhiros| 100% baseline tph| 110115% baseline tph| 1015% rriten |
_With optimized VFD control strategy._ _For equivalent feed size and closedside setting._
Specifikimet Teknike
Gama e Kapacitetit: varur nga modeli, nga 350 deri në fund 2,000 ton në orë (tph).
Hapja e furnizimit: Up to 1200mm x 1500mm to accept large ROM gold ore.
Kërkesat për fuqi: Makinë me motor elektrik nga 150 kW në 400 kW; configured for minegrade voltage (p.sh., 1000V/3300V/6000V).
Specifikimet e materialit: Main frame – Highstrength welded steel or cast alloy. Jaw plates – Premium Manganese Steel (14%18%). Eccentric shaft – Forged alloy steel with precision machining.
Dimensionet fizike: Ndryshon sipas modelit; designs account for transport constraints and facilitate installation within existing plant footprints.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C. Dust sealing kits available for arid environments; corrosionresistant coatings specified for humid/saline conditions.
Skenarët e aplikimit
Hard Rock Underground Mine Expansion
Sfida: An existing underground operation expanding its mill throughput was constrained by an aging primary crusher causing weekly unplanned stoppages and inconsistent feed to the SAG mill.
Zgjidhje: Installation of our heavyduty jaw crusher as the new primary station, integrated with an automated rock breaker system at the dump pocket.
Rezultatet: Primary circuit availability increased from 82% te 96%. Consistent crusher product size contributed to a measured 5% increase in SAG mill throughput due to improved grindability.
Alluvial/Heap Leach Operation Upgrading
Sfida: A heap leach operation processing transitional oxide/sulfide ore experienced excessive wear costs from using a standard impactor not suited for increasingly abrasive deeperlevel ore.
Zgjidhje: Replacement with our purposebuilt gold ore jaw crusher featuring modular liners and hydraulic toggle adjustment.
Rezultatet: Liner replacement frequency decreased from every 8 javë në çdo 14 javë. The ability to quickly adjust CSS allowed optimization of crush size for optimal agglomeration and leach kinetics.
Konsiderata Komerciale
We structure commercial terms focused on total cost of ownership.
Nivelet e çmimeve: Offered across three valueengineered tiers:
Detyra standarde: For consistent oxide ores with moderate abrasion.
Detyrë e rëndë: Recommended standard for mixed/hard rock sulfide ores; includes core features like hydraulic toggle.
Extreme Duty: For operations with highly abrasive feed or severe service cycles; includes upgraded materials throughout.
Karakteristikat opsionale & Packages:
Automated Lubrication Systems
Advanced Condition Monitoring Sensors (dridhje, temperatura)
360° Maintenance Platform Package
Dust Suppression Integration Kits
Paketat e Shërbimit: Choose from annual inspection plans through comprehensive performance contracts covering parts supply onsite technical support.
Pyetjet e bëra më shpesh
1. Is this equipment compatible with my existing secondary cone crushers or SAG mill feed conveyor?
po. Our engineering team will review your current plant layout and specifications. Crushers are designed with discharge heights belt widths that can be adapted interface with most downstream equipment ensuring minimal integration complexity.
2. What is the expected impact on my overall plant maintenance schedule?
Implementation typically reduces unplanned maintenance events in the primary stage by over half Planned liner changes become faster more predictable allowing you schedule them during planned plant shutdowns without extending downtime
3. How does financing work?
We work established industrial financing partners offer flexible options including straight capital purchase leasetoown agreements operating leases based on tonnes crushed This allows alignment equipment cost production revenue
4 What are lead times delivery?
Lead times vary model specification Standard configurations typically available within months Customized solutions may require longer We provide detailed project timelines upon specification finalization
