Zbritje e fabrikave të pajisjeve për grimcimin e mineralit të arit

Gold Ore Crushing Equipment Factories Discount

Përshkrimi i shkurtër:

1. HAPJA E NDRYSHME NGA PAINPOINT A kufizohen operacionet tuaja të përpunimit të arit nga shtypja parësore joefikase? The bottleneck at this initial stage has a cascading negative effect on your entire mineral recovery circuit. Sfidat e zakonshme përfshijnë: Koha e tepruar joproduktive: Frequent liner changes and unplanned maintenance in abrasive gold ore processing halt your milling circuit, kushton mijëra në orë…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

A kufizohen operacionet tuaja të përpunimit të arit nga dërrmimi parësor joefikas?? The bottleneck at this initial stage has a cascading negative effect on your entire mineral recovery circuit. Sfidat e zakonshme përfshijnë:
Koha e tepruar joproduktive: Frequent liner changes and unplanned maintenance in abrasive gold ore processing halt your milling circuit, kushton mijëra në orë në prodhim të humbur.
Madhësia e furnizimit jokonsistente: Poorly fragmented ore from inadequate crushing creates uneven feed for your SAG or ball mills, reducing grinding efficiency and increasing specific energy consumption (kWh/ton).
Kostot e larta operacionale: Premature wear on crusher components due to high silica content or hard rock formations leads to unsustainable spending on replacement parts and labor.
Capacity Limitations: Outdated primary crushers cannot keep pace with increased mine output or highergrade ore, capping your plant’s overall throughput.

Is your operation sacrificing recovery rates and profit due to an unreliable primary crushing stage? The solution lies in selecting heavyduty gold ore crushing equipment engineered for maximum availability and optimal particle size reduction.

2. PËRMBLEDHJE E PRODUKTIT: HEAVYDUTY PRIMARY JAW CRUSHER FOR GOLD ORE

Kjo linjë produktesh përfshin një seri të fuqishme, highcapacity primary jaw crushers specifically configured for the demanding environment of runofmine (ROM) përpunimi i mineralit të arit. Projektuar si faza e parë kritike në grimcim, these machines transform large, irregular feed material into a consistent, manageable product for downstream milling.

Rrjedha e punës operative:
1. ROM mineral ari (deri në 80% of the crusher’s feed opening) is delivered via haul truck or loader into the vibrating grizzly feeder (VGFF VGF).
2. VGF heq gjobat nën 100 mm për të anashkaluar thërrmuesin, while directing oversize material into the crushing chamber.
3. A highinertia flywheel and robust eccentric shaft drive a steeply angled toggle plate, forcing the moving jaw against the fixed jaw in a compressive action.
4. Fractured ore exits through an adjustable discharge opening, ensuring a controlled topsize product ideal for conveyor transport to secondary crushing or stockpiling. Zbritje e fabrikave të pajisjeve për grimcimin e mineralit të arit

Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideal for primary crushing of hard rock gold ores (p.sh., venat e kuarcit), sulphideassociated ores, and alluvial deposits with large cobbles. Suited for both stationary plant installations and modular/semimobile setups.
Kufizimet: Nuk është projektuar si një zgjidhje e pavarur për përmasat e produktit përfundimtar; requires secondary/tertiary crushing for fine milling feed. Performance is optimal with proper upstream scalping; excessive clay or moisture content may require preprocessing.

3. TIPARET THEMELORE

Fixed Plant Configuration | Baza Teknike: Modular subframe design with integrated motor mounts | Përfitimi Operacional: Reduces plant installation time by up to 40% through prealigned components and simplified foundation work | Ndikimi i ROI: Faster commissioning accelerates revenue generation from ore processing.

Zbritje e fabrikave të pajisjeve për grimcimin e mineralit të arit

CorrosionResistant Hydraulic System | Baza Teknike: Sealed hydraulic circuit with stainless steel reservoirs and lines for adjustment and clearing | Përfitimi Operacional: Eliminates fluid contamination and system failure in dusty, wet environments; enables safe tramp iron release | Ndikimi i ROI: Minimizes hydraulicrelated downtime by an average of 15%, protecting critical components.

Manganese Steel Jaw Dies with AR Liners | Baza Teknike: Premium 1822% manganese steel castings with optional tungsten carbide inserts on cheek plates | Përfitimi Operacional: Extends operational campaigns between changeouts in highly abrasive ores; maintains cavity geometry for consistent output | Ndikimi i ROI: Redukton koston e linjës për ton deri në 25% krahasuar me lidhjet standarde.

Automated Gap Adjustment (POR) Sistemi | Baza Teknike: PLCcontrolled hydraulic shim adjustment with realtime monitoring | Përfitimi Operacional: Allows operators to modify CSS (Cilësimet anësore të mbyllura) under load or during operation to finetune product size without stopping production | Ndikimi i ROI: Optimizes downstream mill feed size, contributing to estimated 58% gains in grinding circuit efficiency.

Kushineta rul sferike HeavyDuty | Baza Teknike: Oversized bearings with continuous lubrication and labyrinth seals | Përfitimi Operacional: Supports high radial and axial loads from variable feed; operates at lower temperatures for extended service life | Ndikimi i ROI: Bearing service intervals exceed 10,000 orë, reduktimin e ngjarjeve të planifikuara të mirëmbajtjes.

Kolektor i integruar për shtypjen e pluhurit | Baza Teknike: Preinstalled piping manifold with multiple nozzle ports around the feed inlet and discharge point | Përfitimi Operacional: Enables efficient integration with plantwide dust control systems, improving site safety and environmental compliance from day one | Ndikimi i ROI: Avoids costly retrofits and potential regulatory noncompliance penalties.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Gama e Kapacitetit: Në varësi të modelit; nga 350 TPH deri në fund 1,800 TPH of dry density gold ore (1.6 t/m³).
Hapja e furnizimit: Përmasat nga 900 mm x 600 mm deri në 1,500 mm x 1,200 mm.
Kërkesat për fuqi: Motori kryesor polic nga 75 kW në 250 kW; total installed plant power including VGF and conveyors specified per project.
Specifikimet e materialit: Highstrength fabricated steel mainframe; ASTM A128 Grade B3/B4 manganese steel jaws; ASTM A514 grade steel toggle plate.
Dimensionet fizike (Shembull Model): Përafërsisht. gjatësia: 7.5m, gjerësia: 3.8m, lartësia: 3.2m (excluding feeder/discharge conveyor).
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C; dust protection rating IP65 on electrical components; suitable for altitudes up to 3,000m above sea level.

6. Skenarët e APLIKIMIT

Zgjerimi i minierës nëntokësore të Hard Rock

Sfida:
A mature underground operation expanded production but its existing primary crusher created a bottleneck at 450 TPH while struggling with extremely competent quartzite ore (>180 MPa UCS), causing excessive wear and weekly unplanned stops.
Zgjidhje:
Implementation of a heavyduty jaw crusher model with tungstencarbide enhanced liners and automated gap adjustment was integrated into an upgraded surface receiving facility.
Rezultatet:
Throughput consistently achieved 580 TPH at a CSS of 125mm. Jeta e linjës zgjatet nga 6 javë deri në fund 4 months between scheduled changes. Disponueshmëria e bimëve në fazën parësore u rrit nga 86% te 95%.

Alluvial/Placer Gold Processing Plant

Sfida:
A largescale placer operation processed heterogeneous feed containing everything from soft clay to extremely hard granite boulders delivered by dredge.This variability caused frequent plugging and shock loads in their existing gyratory system.
Zgjidhje:
A specialized jaw crusher configuration was selected featuring an extralong crushing chamber,a reinforced frame,and an aggressive nip angle optimized for slabby material.The hydraulic overload relief system was calibrated for rapid response.
Rezultatet:
The plant eliminated plugging events.The crusher absorbed shock loads without damage,increasing component life by 30%.Overall plant throughput stabilized,yielding a more consistent feed grade sent to the gravity concentration circuit.

7.KONSIDERATA TREGTARE

Our gold ore crushing equipment is offered under flexible commercial structures tailored for capital project planning:

Pricing Tiers are modeldependent but structured around three core packages:

Base Equipment Package includes crusher,VGFF VGF,disqet motorike,dhe paneli fillestar

Premium Package adds Automated Gap Adjustment(POR),integrated dust suppression,and premium ARlined cheek plates

Plant Module Package includes full skidmounted design,dërrmues,VGFF VGF,plesht i mbingarkesës,and walkways preassembled

Optional Features encompass advanced condition monitoring sensors( dridhje,temperatura),centralized autolube systems,and custom discharge conveyor designs

Service Packages range from basic commissioning support upto comprehensive multiyear Performance Contracts guaranteeing uptime availability spare parts supplyand scheduled maintenance visits

Financing Options are available through partner institutions including equipment leasing capital loansand leaseto own programs typically structured over 36to 60month terms Projectspecific financing can be discussed based on volume commitment

FAQ

Q What is the typical lead time for delivery?
A For standard models lead time ranges between 12and 16weeks Exworks Custom configurationsor full modular plants may require 18to 24weeks Detailed scheduling is provided upon project confirmation

Q Can this equipment be integrated into my existing SAG mill feed preparation circuit?
A Yes integration is standard Our engineering team will review your current flowsheet conveyor specsand control system( e g PLC type )to ensure compatibility Interface drawingsand communication protocols are supplied

Q How does the operational noise level compare?
A Field measurements indicate an average sound power level of < dB(A )at meters when equippedwith standard enclosures This complieswith most regional mining healthand safety regulations Further attenuationis available if required

Q What training is providedfor our operationsand maintenance staff?
A We provide comprehensive onsite training during commissioning covering safe operation routine maintenance troubleshooting proceduresand liner changeout processes Digital manualsand video libraries are also supplied permanently

Q Are spare parts guaranteedto be available longterm?
A We maintaina minimumyear commitmentfor supplying critical spare partsfor any unit solda global distributor network ensures regional stock availabilityof common wear items like jaw diesand toggle plates

Etiketat: Zbritje e fabrikave të pajisjeve për grimcimin e mineralit të arit