Fda Approved Iron Ore Crushing Plant Catalog
1. HAPJE NGA PIKA E DIKIMIT
A janë operacionet tuaja të përpunimit të mineralit të hekurit të kufizuara nga madhësia e furnizimit jokonsistente, mirëmbajtje e paplanifikuar, and rising energy costs? Inefficient primary crushing creates bottlenecks that ripple through your entire beneficiation circuit, directly impacting throughput and profitability. Merrni parasysh këto sfida të zakonshme:
Koha e tepruar joproduktive: Unplanned stoppages for liner changes or mechanical repairs in your primary crusher can cost thousands per hour in lost production.
Kostot e larta operative: Inefficient crushing cycles and excessive power draw from poorly matched equipment inflate your costperton metric.
Ndryshueshmëria e cilësisë së produktit: Inconsistent output size distribution from the primary stage overloads downstream screening and secondary crushing, duke reduktuar efikasitetin e përgjithshëm të impiantit.
Kostot e veshjes abrazive: The highly abrasive nature of iron ore leads to rapid wear on crusher components, resulting in high spare parts consumption and labor for replacements.
Is your current primary crushing solution delivering the reliability and costefficiency required in today's market? The foundation of a profitable iron ore plant is a robust, highcapacity primary crushing circuit.
2. PËRMBLEDHJE E PRODUKTIT: FDA Approved Iron Ore Crushing Plant
This product description details our engineered primary crushing station, specifically configured for hightonnage iron ore processing. Ky modul me çelës në dorë është projektuar për zvogëlimin e madhësisë fillestare të runofmine (ROM) mineral hekuri, typically reducing material from up to 1.5meter feed down to a conveyable product for further processing.
Rrjedha e punës operative:
1. ROM iron ore is dumped into a heavyduty vibrating grizzly feeder (VGFF VGF).
2. The VGF removes sub100mm fines via a scalping section and evenly feeds oversize material into the jaw crusher or gyratory crusher.
3. The primary crusher performs the initial compressive breakage of the ore.
4. Crushed product is discharged onto a main plant conveyor for transport to the next processing stage.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideal for greenfield installations or expansion projects requiring capacities from 1,500 deri në fund 10,000 ton në orë (tph). Suited for magnetite, hematiti, dhe xehe të tjera hekurmbajtëse.
Kufizimet: Kjo është një zgjidhje primare dërrmuese; secondary and tertiary crushing require additional circuit design. Madhësia e furnizimit duhet të kontrollohet brenda dimensioneve maksimale të marrjes së projektuar nga thërrmuesi.
3. TIPARET THEMELORE
Ushqyes Grizzly vibrues HeavyDuty (VGFF VGF) | Baza Teknike: Konstruksion çeliku me qëndrueshmëri të lartë me shufra grizzly të rregullueshme | Përfitimi Operacional: Scalps fines to bypass the crusher, redukton konsumin, and ensures even feed distribution for optimal cavity utilization | Ndikimi i ROI: Rrit kapacitetin efektiv të thërrmuesit deri në 15% and extends wear life of primary liners
Sistemi i vozitjes me polic hidrostatik | Baza Teknike: Direct hydraulic drive for the main shaft | Përfitimi Operacional: Ofron nisje të qetë nën ngarkesë, operacion i kthyeshëm për të pastruar bllokimet, dhe kontroll të pafund të ndryshueshëm të shpejtësisë për qarkullim optimal | Ndikimi i ROI: Eliminates costly shearing of mechanical drive components; të dhënat në terren tregojnë a 30% reduktimi i kohës së ndërprerjes së lidhur me bllokimin
Dizajni i linjës modulare | Baza Teknike: Segmented manganese steel liners secured with boltin systems | Përfitimi Operacional: Enables partial liner replacement and significantly reduces changeout time compared to monolithic liners | Ndikimi i ROI: Reduces liner maintenance downtime by approximately 40%, uljen e kostove të punës dhe rritjen e disponueshmërisë
Gjeometri e avancuar e dhomës | Baza Teknike: Computermodeled nip angle and crushing chamber profile | Përfitimi Operacional: Optimizes compressive force application for iron ore’s fracture characteristics, improving reduction ratio and particle shape | Ndikimi i ROI: Delivers a more consistent product size, reducing recirculation load and energy consumption in downstream stages
Lubrifikimi i automatizuar i centralizuar | Baza Teknike: Sistemi i programueshëm që jep vëllime të sakta të yndyrës në të gjitha kushinetat kritike | Përfitimi Operacional: Ensures optimal bearing health regardless of operator intervention, protecting against contaminant ingress in dusty environments | Ndikimi i ROI: Testimi i industrisë tregon një lidhje të drejtpërdrejtë me a 60% increase in major bearing service life
RockBreaker Integration Platform | Baza Teknike: Reinforced chassis with preengineered mounting points | Përfitimi Operacional: Allows for safe installation of stationary rock breaker to address hangups at the crusher inlet without manual intervention | Ndikimi i ROI: Mitigates a major safety risk and prevents prolonged stoppages due to bridging
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Average Jaw/Gyratory) | Zgjidhja jonë e fabrikës për dërrmues të mineralit të hekurit | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria (Koha e planifikuar e ekzekutimit) | 9294% | 96%+| +34% |
| Koha e ndërrimit të linjës (orët) | 2436 orë (komplet i plotë) | 1418 orë| ~ 45% më shpejt |
| Tonazhi për kWh (Efikasiteti i Energjisë) Vija bazë = 100 Indexed Score = Industry Standard = Baseline = Indexed Score = Industry Standard = Baseline = Indexed Score = Industry Standard = Baseline = Indexed Score = Industry Standard = Baseline = Indexed Score = Industry Standard=100Index=100Index=100Index=100Index=100Index=100Index=100Index=100Index=100Index=100Index=100Index=100Index=100Index=100Index=100Index=Industry Standard)| Indexed Score = Industry Standard)| Indexed Score = Industry Standard)| Indexed Score = Industry Standard)| Indexed Score = Industry Standard)| Indexed Score = Industry Standard)| Indexed Score = Industry Standard)| Indexed Score=|IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard|=IndustryStandard)=105110| +510% |
| Koha mesatare ndërmjet dështimit (MTBF) Komponentët kryesorë| ~ 4000 orë| 5,500+ orë| +37% |
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: I konfigurueshëm nga 1,500 tph to 10,000+ tph.
Opsionet e llojit të thërrmuesit: Heavyduty jaw crusher or primary gyratory crusher.
Madhësia maksimale e furnizimit: Up to 1,500mm (59").
Gama e cilësimit të shkarkimit: 150mm 300 mm (6" 12"), adjustable based on model.
Kërkesat për fuqi: Fuqia totale e instaluar varion nga 450 kW deri në fund 1.2 MW depending on capacity selection; projektuar për furnizim me tension të lartë (6.6kV tipike).
Specifikimet e materialit: Korniza kryesore e prodhuar nga çeliku me tension të lartë; wear liners manufactured from ASTM A128 manganese steel; bosht nga çeliku i aliazhuar i falsifikuar.
Dimensionet fizike (Moduli): Approximate footprint range: Length 2540m x Width 812m x Height 810m.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 30°C deri në +50°C; dustsealed bearings and components standard.
6. Skenarët e APLIKIMIT
Projekti i përqendrimit të magnetitit Greenfield
Challenge A new mine required a primary crushing plant capable of processing very hard magnetite ore at >6，000 tph with extreme reliability， as any downtime would delay concentrator rampup． Initial designs using standard crushers projected high liner wear costs．
Solution Implementation of our gyratorybased FDA approved iron ore crushing plant with modular liners， hydrostatic drive，and an oversized heavyduty VGF．
Results Achieved sustained throughput of 6，200 tph during commissioning． Liner life exceeded projections by 18%，and plant availability averaged 96．5％in the first year．
Existing Hematite Processing Plant Expansion
Challenge An aging jaw crusher station was the bottleneck， limiting plant expansion goals． Frequent blockages caused erratic feed to downstream processes，and maintenance was laborintensive．
Solution Replacement with our turnkey FDA approved iron ore crushing plant module，designed as a direct retrofit into the existing flow sheet，including an integrated rockbreaker．
Results Primary throughput increased by 35％immediately． Blockages were reduced by over 90％，and automated lubrication cut scheduled maintenance hours by 25％per month．
7. KONSIDERATA TREGTARE
Equipment pricing is tiered based on capacity（tph）and selected core crusher type（jaw vs．gyratory）．
Nivelet e çmimeve：
Tier I（7，000 tph）：Configured with large gyratory crushers．
Karakteristikat opsionale：
Sensorë të avancuar të monitorimit të gjendjes (dridhje).，temperatura)
Integrimi i sistemit të frenimit të pluhurit
Wear liner monitoring system
Paketat e garancisë së zgjatur
Paketat e Shërbimit：
A comprehensive selection is available including：
Inspektimi vjetor &optimization plans
Onsite parts inventory holding agreements
Remote diagnostics &technical support packages
Opsionet e financimit：
Flexible commercial leasing structures are available through partners，
allowing CAPEX preservation． Project financing may be considered
for largescale developments．
8. FAQ
Q What if my ROM feed size varies significantly？
A The heavyduty VGF和hydrostatic drive are specifically designed to handle variance．The reversible hydraulic drive can clear minor blockages automatically，
and chamber geometry accommodates reasonable fluctuation without significant efficiency loss．
Q How does this solution integrate with my existing control system？
A The FDA approved iron ore crushing plant module comes with its own PLCbased control panel which communicates via standard industrial protocols（Modbus TCP/IP，
Profibus）．It can operate as a standalone unit or be fully integrated into your central SCADA system．
Q What is the expected operational impact on my workforce？
A The design prioritizes safety和reduces manual labor．Features like centralized lubrication，
modular liners和remote diagnostics reduce time spent on hazardous tasks和routine checks，
allowing your team to focus on oversight和optimization．
Q Are there long lead times for critical wear parts？
A We maintain regional inventory hubs for fastmoving wear items like liner sets．
Using proprietary alloy specifications ensures consistent performance和availability．
Q Can you provide assistance with foundation design和civil works？
A Yes．With purchase we provide detailed foundation drawings，
load data和anchor bolt specifications required by your civil engineering contractor
for proper installation．
Q What are the commercial terms典型for such equipment？
A Terms are typically FCA our manufacturing facility．
Transporti、insurance和installation are quoted separately based on project location．
Payment milestones are tied to engineering approval、manufacturing completion、
and shipment．
Q Is operator training included？
A Comprehensive training on operation、mirëmbajtje rutinore、
and safety procedures is included with installation commissioning，
conducted both at our facility during FAT和onsite during startup
