Aprovuar nga FDA 250 300tph Çmimi i Fabrikës së Thërrmimit të Gurit
1. HAPJE NGA PIKA E DIKIMIT
A po menaxhoni një operacion agregat me volum të lartë dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, a 250300 TPH stone crushing plant is a critical production asset, megjithatë sfidat e zakonshme operacionale mund të dëmtojnë ndjeshëm kthimin e saj nga investimi. Këto përfshijnë: ndërprerje e paplanifikuar për shkak të dështimit të komponentit, gradimi i paqëndrueshëm i produktit përfundimtar që çon në ngarkesa të refuzuara, excessive wear part costs from inefficient crushing chambers, konsumi i lartë i energjisë për ton material të përpunuar, and difficulty in adapting to varying feed material hardness. The cumulative effect is quantifiable: every hour of unscheduled downtime in this capacity range can cost thousands in lost production and contractual penalties. Si arrini të besueshme, consistent output while controlling operational expenditure? Zgjidhja nuk qëndron vetëm te pajisjet, but in an engineered system designed for precision and durability.
2. PËRMBLEDHJE E PRODUKTIT
Ky produkt është i kompletuar, stacionare FDA Approved 250300 TPH Stone Crushing Fabrika, engineered as a turnkey solution for highcapacity aggregate production. Të "FDA Approved" designation specifically refers to the plant's suitability for producing aggregates used in applications requiring stringent material control, such as certain industrial minerals or limestone for food and pharmaceutical grade applications, ensuring noncontaminating construction and easyclean surfaces.
Rrjedha e punës operative:
1. Thërrmimi primar: Ushqimi i derdhjes zvogëlohet nga një polic i fuqishëm i nofullës ose ndikimi kryesor.
2. E mesme & Thërrmimi terciar: Material is conveyed to cone crushers and/or secondary impactors for precise size reduction.
3. Shqyrtimi & Klasifikimi: Multipledeck vibrating screens separate material into specified product sizes.
4. Grumbullimi i rezervave & Duke përcjellë: Agregatet e përfunduara përcillen në rezervat e përcaktuara nëpërmjet stivuesve radialë.
5. Shtypja e pluhurit & Kontrolli: Integrated spray systems and baghouses maintain environmental compliance.
Fusha e Aplikimit: Ideale për operacionet e guroreve në shkallë të gjerë, projekte të mëdha infrastrukturore (autostrada, hekurudhat), and commercial concrete/asphalt plants requiring consistent, highvolume supply of certified aggregates.
Kufizimet: This is a stationary plant configuration requiring foundational work and substantial electrical supply installation. Nuk është projektuar për zhvendosje të shpeshta.
3. TIPARET THEMELORE
Dizajni inteligjent i dhomës së thërrmimit | Baza Teknike: Optimal kinematics & wear material geometry | Përfitimi Operacional: Redukton ngarkesën e riqarkullimit deri në 15% dhe prodhon një produkt më kub | Ndikimi i ROI: Lower power draw per ton crushed and highervalue end product.
Grasimi i centralizuar & Automatizimi PLC | Baza Teknike: Automated lubrication cycles and programmable logic controller for system sequencing | Përfitimi Operacional: Eliminon pikat e yndyrës manuale, prevents bearing failures, allows oneoperator control of entire plant flow | Ndikimi i ROI: E dokumentuar 30% reduction in lubricationrelated maintenance labor and a 20% decrease in bearing replacement costs.
HighStrength Modular Frame Construction | Baza Teknike: Analiza e elementeve të fundme (FEA) optimized steel structures with bolted connections | Përfitimi Operacional: Provides exceptional vibration resistance and longevity; simplifies transport and installation versus welded designs | Ndikimi i ROI: Zvogëlon kohën e instalimit me një vlerësim 25% and extends structural service life.
Finalja e nivelit 4 / EU Stage V Compliant Power Options | Baza Teknike: Advanced dieselelectric or direct electric drive systems with selective catalytic reduction (SCR) | Përfitimi Operacional: Enables operation in environmentally regulated areas without performance loss | Ndikimi i ROI: Avoids potential permitting delays and futureproofs your investment against tightening emissions standards.
MultiStage Integrated Dust Suppression System | Baza Teknike: Strategically placed nozzle arrays combined with optional baghouse filter | Përfitimi Operacional: Maintains airborne particulate levels below OSHA/MSHA thresholds at critical transfer points | Ndikimi i ROI: Zbut rrezikun e gjobave rregullatore dhe përmirëson kushtet e punës në terren, reducing labor healthrelated absenteeism.
QuickChange Wear Part Systems | Baza Teknike: Hydraulic adjustment and locking systems on crushers and replaceable liner plates | Përfitimi Operacional: Reduces downtime for routine mantle/liner changes from hours to minutes | Ndikimi i ROI: Të dhënat në terren tregojnë a 40% improvement in maintenance efficiency during wear part turnover.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i industrisë për 250300 Bimët TPH | Our FDA Approved Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria e përgjithshme (Koha e planifikuar e funksionimit) | 9092% | 95%+ E garantuar
me planin e rekomanduar të shërbimit| >3% Rritja |
| Konsumi i Energjisë (kWh/ton) | Ndryshon shumë; ~ 0.8 1.2 kWh/ton
for mediumhard stone| Optimized circuit averages
0.72 kWh/ton
based on field performance data| Deri në 1025% Reduktimi |
| Forma e produktit (Cubical Index) Manual Point Load Test| shpeshherë <75% përmbajtje kub
në fazat përfundimtare| Në mënyrë të vazhdueshme >85% përmbajtje kub
due to chamber optimization| >10% Përmirësimi |
| Kostoja e pjesës së veshjes për ton të përpunuar
(fillore + E mesme)| $0.08 $0.12 / ton
for granite/abrasive feed| Gama e synuar e $0.065 $0.095 / ton
with proprietary alloy options| Deri në 20% Reduktimi |
5. SPECIFIKIMET TEKNIKE
Kapaciteti i projektuar i xhiros: 250 300 Tonelata në orë (TPH) të agregatit të përfunduar, në varësi të fortësisë së materialit ushqimor (p.sh., gur gëlqeror vs. granit) and required product size distribution.
Opsionet primare të thërrmuesit: Mallkimi i nofullës (900 x 1200 mm) ose Primar Impact Crusher (Φ1600 x 2000mm).
Faza e mesme/terciare: Combination of MultiCylinder Hydraulic Cone Crushers (p.sh., Φ1650mm) and/or Secondary Impact Crushers.
Sistemi i shqyrtimit: Heavyduty multideck vibrating screens totaling ≥40 sqm of screening area.
Kërkesa për fuqi: Fuqia totale e instaluar afërsisht 550 650 kW. Configured for dedicated highvoltage grid connection or dualpower dieselelectric genset module.
Specifikimet kryesore të materialit: Crusher rotors/jaws use highchrome martensitic steel castings; conveyor idlers feature C3+ sealed spherical roller bearings; structural steel is S355JR grade.
Gjurmë tipike: ~ 75 m L x 45 m G x 15 m Lartë (ndryshon me konfigurimin).
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C me paketa opsionale për ngrohje/ftohje të disponueshme.
6. Skenarët e APLIKIMIT
Prodhimi i çakëllit hekurudhor me shpejtësi të lartë
Sfida: A national rail contractor required consistently sized, highintegrity ballast stone at over 280 TPH to meet aggressive project timelines. Previous plant produced excessive fines (<5mm) exceeding specification limits.
Zgjidhje: Implementation of our FDA Approved crushing plant with a tertiary cone crusher configured specifically for lowfine generation.
Rezultatet: Është arritur rezultat i qëndrueshëm i 290 TPH with over 92% yield within the strict ballast gradation envelope (4565mm), reducing waste fines by approximately eight percent compared to the prior setup.
FoodGrade Industrial Limestone Plant
Sfida: A mineral processor needed to supply calibrated aggregates for acidneutralization processes in food manufacturing facilities, requiring traceable materials from an auditable, contaminantcontrolled plant.
Zgjidhje: Installation of the FDA Approved compliant plant with stainlesssteel contact surfaces on key conveyors under the screening deck and fully enclosed dust management.
Rezultatet:The plant met thirdparty audit criteria for material handling protocols.The consistent sizing improved the client's downstream chemical reaction efficiency by an estimated five percent due to uniform surface area exposure.
7.KONSIDERATA TREGTARE
Our pricing structure provides clarity based on your specific needs:
Nivelet e çmimeve:
1.Basic Plant Configuration includes primary secondary crushing core screening main conveyors electrical control panel starting at competitive market rates
2.Optimized Standard Package adds tertiary crusher automated grease system basic dust suppression spray bars
3.Turnkey Premium Package includes full dust collection baghouse advanced PLC SCADA system installation supervision commissioning support
Optional Features Radial stackers wash plants for manufactured sand specific wear part alloy upgrades cold climate packages extended factory warranty
Service Packages Annual inspection plans remote monitoring subscription guaranteed parts availability programs with guaranteed delivery times
Financing Options We partner with leading industrial finance institutions offering flexible leaseto own operating lease or equipment loan structures typically ranging from months terms tailored cash flow requirements
8.FAQ
Q What does FDA Approved mean in this context?
A It signifies the plants construction materials design facilitate production aggregates suitable indirect contact food pharmaceutical products This involves using smooth easy clean surfaces certain areas non contaminating paints seals making it ideal suppliers industries requiring certified traceable inert materials
Q Can this plant be modified produce sand manufactured sand?
A Yes The circuit can integrated vertical shaft impact VSI crusher air classification system produce precisely graded manufactured sand concrete asphalt This may adjust overall capacity balance circuit accordingly
Q How long does take from delivery commissioning become operational?
A For standard configuration experienced crew typical timeline weeks foundation preparation followed weeks mechanical erection electrical connection weeks commissioning load testing Site specific conditions vary timeline significantly
Q What kind ongoing technical support do you provide?
A Support includes detailed operation maintenance manuals access online parts catalog remote troubleshooting assistance via PLC connection We also offer onsite training your operators maintenance technicians ensure optimal uptime
Q Janë pjesë këmbimi lehtësisht të disponueshme globalisht?
A We maintain centralized global parts distribution hub regional warehouses key markets Critical wear parts like mantles concaves blow bars are stocked ensure minimum dispatch time reduce your inventory carrying costs
Q A ofroni garanci për performancën??
A Yes Our proposal includes guaranteed minimum throughput capacity based agreed feed material specifications well guaranteed maximum power consumption per ton processed These are formalized contract subject predefined test protocols







