Export Slag Crusher Plant Exporter

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN OPENING Managing slag stockpiles presents persistent operational and financial challenges. Are you contending with inefficient manual breaking methods that bottleneck your material flow? Does inconsistent feed size from primary crushing reduce your downstream screening and separation efficiency, leading to valuable metal loss? Are you facing excessive wear on crusher components from abrasive…

Na dërgoni email Shkarkoni si PDF

Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Managing slag stockpiles presents persistent operational and financial challenges. Are you contending with inefficient manual breaking methods that bottleneck your material flow? Does inconsistent feed size from primary crushing reduce your downstream screening and separation efficiency, leading to valuable metal loss? Are you facing excessive wear on crusher components from abrasive slag, driving up maintenance costs and unplanned downtime? The costs of slow processing, high consumable expenses, and metal recovery inefficiency directly impact your site’s profitability. How can you transform this byproduct into a consistent, highvalue aggregate stream while controlling operational expenditure? The solution requires a purposeengineered system designed for the specific demands of slag reduction.

2. PËRMBLEDHJE E PRODUKTIT

A Impianti i Thërrmuesit të Skorjeve is a stationary or semimobile processing system engineered specifically for the size reduction of aircooled blast furnace (BF) slag or steel slag. Its core function is to crush large slag lumps into precisely graded aggregates for use in construction, ndërtimin e rrugës, or as a feedstock for further metal recovery processes.

Rrjedha e punës operative:
1. Feed & Para-Screening: Slag is loaded via excavator or loader into a robust feed hopper, often with a grizzly section to bypass fine material.
2. Thërrmimi primar: A heavyduty jaw crusher or impact breaker reduces large lumps (often up to 1m+) në një madhësi të menaxhueshme.
3. Transferimi & Thërrmimi sekondar: Materiali përcillet në një thërrmues sekondar (typically a cone crusher or impact crusher) for further refinement to the target product size.
4. Përmasat & Ndarja: Crushed material passes through vibrating screens to separate it into specified fractions (p.sh., 05mm, 510mm, 1020mm). Magnetic separators are often integrated at this stage to extract remaining ferrous metal.
5. Grumbullimi i rezervave: Graded aggregates are conveyed to designated stockpiles for dispatch.

Fusha e Aplikimit: Ideale për fabrikat e integruara të çelikut, kantiere të pavarura të përpunimit të skorjeve, dhe prodhuesit e agregatit të specializuar në nënproduktet industriale.
Kufizimet: Not designed for molten slag; feed material must be aircooled and solid. Performance is contingent on proper feed size control and the specific abrasiveness and composition of the source slag.

3. TIPARET THEMELORE

Konfigurimi HeavyDuty Crusher | Baza Teknike: Manganese steel jaws/liners with optimized crushing chamber geometry | Përfitimi Operacional: Sustained high throughput of highly abrasive material with reduced risk of premature failure | Ndikimi i ROI: Lower costperton crushed via extended wear life and reduced frequency of liner changes.
Sistemi i integruar i rikuperimit të metaleve | Baza Teknike: Overband magnetic separators positioned at key discharge points | Përfitimi Operacional: E vazhdueshme, automated extraction of residual ferrous metal from the aggregate stream | Ndikimi i ROI: Creates an additional revenue stream from recovered scrap metal while protecting downstream equipment from tramp metal damage.
Vibration Dampening Base Frame | Baza Teknike: Reinforced steel frame with antivibration mounts for major components | Përfitimi Operacional: Minimizes structural stress and transmitted vibration, ensuring stable operation and reducing foundation requirements | Ndikimi i ROI: Lowers installation complexity and cost, enhances longterm structural integrity of the plant.
Grasimi i centralizuar & Pikat e Monitorimit | Baza Teknike: Manifolded lubrication lines for all major bearing points | Përfitimi Operacional: Mundëson të sigurt, efficient routine maintenance without requiring access to multiple isolated points during operation | Ndikimi i ROI: Reduces lubrication time by up to 50%, promotes bearing health, and decreases unscheduled downtime.
Adjustable Discharge Setting System | Baza Teknike: Hydraulic or mechanical adjustment on secondary/tertiary crushers | Përfitimi Operacional: Allows operators to quickly change final product sizing to meet different market specifications | Ndikimi i ROI: Enables rapid response to changing customer demands, maximizing plant utilization and sales opportunities. Export Slag Crusher Plant Exporter

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Gama e Kapacitetit: I konfigurueshëm nga 50 TPH deri në fund 300 TPH, depending on feed size and required product grading.
Kërkesat për fuqi: Fuqia totale e instaluar zakonisht varion nga 150 kW në 600 kW, supplied by mains connection or onboard diesel generator set for semimobile units.
Specifikimet e materialit: Primary wear components (astar, impeller bars) manufactured from highchrome martensitic steel or premium manganese steel. Structural frames use heavyduty rolled steel sections.
Dimensionet fizike (Konfigurimi tipik): Footprint varies by capacity; a 150 TPH plant may require approximately 25m (L) x 18 m (W) x 12 m (H).
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C. Dust suppression systems are standard to maintain environmental compliance.

6. Skenarët e APLIKIMIT

Integrated Steel Plant Slag Yard | Sfida: Inefficient primary breaking causing backlog; low recovery of valuable metallics from old slag dumps leading to lost revenue. | Zgjidhje: Deployment of a turnkey Slag Crusher Plant with highcapacity jaw crusher for primary reduction and two stages of magnetic separation. | Rezultatet: Processing rate increased to 180 TPH; recovered an average of 8 tons of ferrous metal per operating day; cleared legacy stockpile within projected timeline.

Commercial Aggregate Producer Specializing in Industrial Byproducts | Sfida: Existing plant struggled with extreme abrasiveness of steel slag, resulting in unsustainably high wear part costs and poor product shape limiting marketability.| Zgjidhje: Installation of a purposebuilt Slag Crusher Plant featuring specialized abrasionresistant liners and a cone crusher secondary stage for improved particle shape.| Rezultatet: Cikli i jetës së pjesës së veshjes është zgjatur me mbi 60%; produced highquality cubical aggregate meeting road base specifications; opened access to highervalue construction contracts.

7. KONSIDERATA TREGTARE

Our Slag Crusher Plants are offered in three primary tiers:
Konfigurimi standard: A robust base plant covering primary crushing, basic screening/conveying, and singlestage magnetic separation.
Konfigurimi i përmirësuar i rimëkëmbjes: Adds secondary crushing for finer grading optimization and multistage magnetic separation drums/scanners.
Fully Modular/Mobile Configuration: Skidmounted or trailerbased units offering shorter installation times and relocation flexibility.

Optional features include automated dust suppression systems, advanced vibration monitoring sensors, paketat e prodhimit të energjisë në bord, and custom conveyor lengths.

We provide comprehensive service packages ranging from annual inspection plans to fullturnkey operation & kontratat e mirëmbajtjes. Financing options including leasing structures are available through our partners to facilitate capital expenditure planning.

8. FAQ

1. Is your Slag Crusher Plant compatible with our existing conveyors and screening equipment?
po; our engineering team designs the transfer heights and discharge points based on your site layout survey data provided during quotation.

2. What is the expected operational impact on our power consumption?
Field data shows that an optimized plant design uses energy more efficiently per ton processed than piecemeal systems due to reduced recirculation loads.

3. How does pricing typically scale with capacity?
Pricing follows an economyofscale curve but is also influenced by specific requirements like level of metallurgical recovery needed or environmental enclosures.

4. What are the standard commercial terms offered?
We typically offer FOB pricing exworks alongside CIF quotations for international buyers; payment terms are structured around project milestones such as FAT (Testi i pranimit në fabrikë). Export Slag Crusher Plant Exporter