Eksportoni pajisje dërrmuese dhe kontrolluese Prodhues me etiketa private
1. HAPJE NGA PIKA E DIKIMIT
Po përshkallëzimi i kostove operacionale dhe koha e paparashikueshme e joproduktive po gërryen marzhet e projektit tuaj? Për menaxherët dhe kontraktorët e impianteve, traditional crushing and screening setups often present persistent challenges: gradimi i paqëndrueshëm i produktit përfundimtar që çon në ngarkesa të refuzuara, excessive wear part consumption due to inefficient chamber designs, and high labor costs from manual adjustments and blockages. Këto çështje ndikojnë drejtpërdrejt në vlerën tuaj përfundimtare përmes materialit të humbur, mirëmbajtje të paplanifikuar, and lost production hours.
Si mund të arrini konsistencë, inspec aggregate output while controlling operational expenditure? Is there a way to reduce unplanned downtime and extend service intervals without compromising throughput? The solution lies in specifying equipment engineered not just for peak performance, por për të parashikueshme, costeffective operation across its lifecycle.
2. PËRMBLEDHJE E PRODUKTIT
Kjo linjë produktesh përfshin një gamë të plotë të pajisjeve të palëvizshme dhe të montuara në pista export crushing and screening equipment designed for private label manufacturing partners. Rrjedha e punës operacionale është projektuar për efikasitet linear: (1) Primary feeding and size reduction via jaw or impact crushers, (2) Intermediate sizing and stockpiling with cone crushers and screens, (3) Final precision screening for product separation, (4) Recirculation of oversize material, dhe (5) Integrated conveying for seamless material flow.
This equipment is applicable for medium to largescale aggregate production, C&D riciklimi, and nonabrasive mineral processing. It is optimally designed for processed natural stone and recycled concrete; limitations exist for highly abrasive or chemically aggressive materials without specific liner configurations.
3. TIPARET THEMELORE
Rregullimi i hidrosetit CSS | Baza Teknike: Pistoni hidraulik që mbështet boshtin kryesor | Përfitimi Operacional: Vendosja në anën e mbyllur (CSS) adjustments can be made in under 60 seconds under load, enabling rapid product size changes. | Ndikimi i ROI: Reduces nonproductive time by up to 80% krahasuar me sistemet manuale të shiritave, rritjen e fleksibilitetit të bimëve.
Sistemi modular i mbajtjes së rreshtit | Baza Teknike: Mechanically locked liner segments with wedge bolts | Përfitimi Operacional: Eliminates backing compound use, zvogëlon kohën e ndërrimit të linjës me një mesatare prej 40%. | Ndikimi i ROI: Lowers labor costs per maintenance event and increases crusher availability.
Niveli 4 Final / Stage V Compliant Power Unit | Baza Teknike: Advanced diesel engine with integrated SCR/DPF technology | Përfitimi Operacional: Provides full power while meeting global emissions standards without derating. | Ndikimi i ROI: Ensures regulatory compliance for export markets and avoids potential site operating restrictions.
Paraekrani i pavarur & ByPass Conveyor | Baza Teknike: Dedicated vibrating grid before the crusher inlet with a direct fines conveyor | Përfitimi Operacional: Removes natural fines from the feed stream, reducing crusher chamber volume consumption and wear. | Ndikimi i ROI: Increases effective throughput of valuable material by up to 30% and extends wear part life.
PLCBased Plant Control System | Baza Teknike: Kontrollues logjik i centralizuar i programueshëm me ekran me prekje HMI | Përfitimi Operacional: Allows singlepoint monitoring of all plant functions, normat e ushqimit, dhe diagnostifikimi. Enables automated startup sequences. | Ndikimi i ROI: Minimizes operator error, optimizes power consumption per ton crushed, and provides actionable data for preventative maintenance scheduling.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | Export Crushing & Zgjidhja e shqyrtimit | Avantazhi (% përmirësim) |
| : | : | : | : |
| Koha e ndërrimit të linjës (Thërrmuesi kryesor) | 1624 orë (ekuipazhi i 3) | 812 orë (ekuipazhi i 3) | ~ 50% më shpejt |
| Fuel Consumption per Ton Crushed| 0.8 1.2 liters/tonne| 0.65 0.9 liters/tonne| ~ 20% më efikas |
| Efikasiteti i shqyrtimit (Middeck) | ~85% material separation| ~92% material separation| ~8% improvement |
| Koha mesatare ndërmjet dështimeve (Sistemi Hidraulik)| ~ 2000 orë| ~ 3200 orë| ~60% longer |
_(Based on field data from comparable installations processing granite/C&D waste.)_
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: I konfigurueshëm nga 150 te 600 tonnes per hour for hard rock applications.
Kërkesat për fuqi: Primary plant options from 250 kVA në 800 kVA electrical; Trackmounted units feature diesel engines from 300 kW në 450 kW.
Specifikimet e materialit: Highstrength steel chassis; Crusher jaws/mantles in standard Mn14%18% or optional chrome iron alloys; Screen decks in hightensile woven wire or polyurethane panels.
Dimensionet fizike (Shembull Fillor + Impianti i skanimit): Approximate footprint of 32m L x 18m W x 12m H. Trackmounted units comply with standard transport width regulations.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 25°C deri në +45°C. Dust suppression system rated at ≤50mg/Nm³ emission control.
6. Skenarët e APLIKIMIT
Aggregate Quarry Expansion in Southeast Asia
Sfida: A quarry operator needed to increase production of three certified aggregate products but faced space constraints preventing a traditional fixed plant expansion.
Zgjidhje: Implementation of a multistage trackmounted export crushing and screening equipment setup featuring a primary jaw crusher with independent prescreen, secondary cone crusher, and tripledeck finishing screen.
Rezultatet: Achieved required production increase of over 35% within the existing site footprint within one week of commissioning; reduced offspec product by approximately 15%.
Urban C&D Recycling Operation in Europe
Sfida: High contamination rates in feed material caused frequent blockages in secondary crushers and inconsistent final recycled aggregate quality.
Zgjidhje: Integration of a heavyduty scalping screen ahead of the primary crusher circuit within their new private label crushing system.
Rezultatet: Reduced unscheduled downtime due to blockages by an estimated 70%, producing a cleaner final product that commanded a higher market price per ton.
7. KONSIDERATA TREGTARE
Pajisjet ofrohen në tre nivele kryesore:
1. Detyra standarde: Për materiale ushqimore të qëndrueshme si gur gëlqeror; includes core features with standard wear parts.
2. Detyrë e rëndë: For mixed or abrasive feeds like granite/C&D; includes upgraded liners, heavierduty bearings/belts.
3. Modular SkidMounted: Preassembled modules for rapid deployment on concrete foundations.
Veçoritë opsionale përfshijnë topa të avancuar kundër frenimit të pluhurit,
sistemet e zbulimit të metaleve,
dhe paketat e telemetrisë në distancë.
Paketat e shërbimit variojnë nga mbështetja bazë e komisionimit
to comprehensive annual maintenance contracts
with guaranteed parts availability SLAs.
Financing options are structured through partner institutions,
offering operating lease or capital purchase plans
tailored to project cash flow requirements.
8.FAQ
Q1: Is this equipment compatible with our existing conveyors or screens?
A1: Yes.The modular design allows integration into existing circuits.Critical interface points such as discharge heights,gjerësitë e rripit,and control system protocols are finalized during the engineering phase prior to manufacturing.
Q2:What is the expected operational impact on our current workforce?
A2:The automation features reduce manual intervention,but training is provided.The centralized PLC control system typically requires fewer operators for monitoring,but shifts their role towards process optimization rather than manual adjustment.Field data indicates a training period of one week is standard for operators familiar with similar machinery
Q3:Cilat janë kohët tipike të prirjes,and what commercial terms are offered?
A3 Lead times vary by configuration,duke filluar nga 12 weeks for standard designs 24 weeks+for fully custom plants.Commercial terms typically involve progress payments tied to key manufacturing milestones,FOB origin Incoterms are standard
Q4 How do you ensure spare parts availability under a private label agreement?
A4 We maintain consignment stock programs at regional logistics hubs based on forecasted demand.Partner portals provide realtime parts inventory visibility,and critical component kits are specified at pointoforder
Q5 What site preparation is required prior commissioning?
A5 A detailed site preparation document is supplied.General requirements include level compacted ground adequate crane access provision utilities water electricity fuel drainage The foundation design drawings are provided as part technical documentation
