Export Crushing And Screening Equipment Bulk Order
1. HAPJE NGA PIKA E DIKIMIT
Po përshkallëzimi i kostove operacionale dhe koha e paparashikueshme e joproduktive po gërryen marzhet e projektit tuaj? For plant managers and contractors overseeing bulk material processing, inefficient crushing and screening is a primary bottleneck. Sfidat e zakonshme përfshijnë:
High PerTon Cost: Inefficient flow, excessive recirculation, and frequent component wear directly increase your cost per ton of processed material.
Kohë joproduktive të paplanifikuara: Unplanned stops for maintenance, blockages, or mechanical failures disrupt entire production schedules, causing significant revenue loss.
Gradim i paqëndrueshëm i produktit: Offspec material results in product rejection, kostot e ripërpunimit, dhe klientë të pakënaqur.
Rising Labor & Energy Intensity: Equipment requiring constant monitoring, rregullim manual, or excessive power consumption drives up operational expenditures.
Kufizimet e shkallëzueshmërisë: Fixed systems struggle to adapt to changing feed material or required product specifications, limiting contract flexibility.
Is your current setup equipped to maximize throughput while controlling these variables? A strategic investment in modern exportgrade crushing and screening equipment is not merely a capital purchase; it is a direct intervention on your bottom line.
2. PËRMBLEDHJE E PRODUKTIT
Kjo linjë produktesh përfshin punën e rëndë, containerized crushing and screening plants engineered for highvolume primary, dytësore, and tertiary processing of aggregates, xeherore, dhe minerale industriale. Designed for export and demanding site conditions, these systems transform raw feed into precisely graded end products.
Rrjedha e punës operative:
1. Reduktimi Primar: Raw feed is introduced to a robust jaw or gyratory crusher for initial size reduction.
2. Primary Screening & Duke përcjellë: Crushed material is conveyed to a primary screen deck where subsize product is separated; oversize is routed for further crushing.
3. Përpunimi sekondar/terciar: Oversize material is directed to cone or impact crushers for additional reduction in closedcircuit with screening units.
4. Final Product Sorting: Multiple deck screens separate the processed material into 35 specified final product fractions.
5. Grumbullimi i rezervave: Finished products are conveyed to designated stockpiles or loading areas.
Fusha e Aplikimit: Ideal for largescale quarrying, parakoncentrimi minerar, projekte të mëdha infrastrukturore (bazë rrugore, çakëll hekurudhor), and commercial aggregate production.
Kufizimet kryesore: Not suitable for ultrafine grinding (nën5 mm) without specialized circuits; maximum feed size and hardness are defined by modelspecific engineering limits.
3. TIPARET THEMELORE
Gjeometri e avancuar e dhomës | Baza Teknike: Këndi i optimizuar i thithjes dhe profili i zgavrës dërrmuese | Përfitimi Operacional: Increases firstpass reduction ratio, minimizing recirculating load and wear on downstream components | Ndikimi i ROI: Reduces energy consumption per ton by up to 15% and extends liner life
Centralized Grease Automation | Baza Teknike: Programmable, highpressure centralized lubrication system | Përfitimi Operacional: Ensures consistent bearing lubrication under all load conditions without manual intervention | Ndikimi i ROI: Lowers bearing failure risk by an estimated 70%, directly preventing costly unscheduled downtime
Hybrid Power Flexibility | Baza Teknike: Configurable power train accepting grid connection or onboard dieselgenerator sets | Përfitimi Operacional: Enables rapid deployment to remote sites and provides operational resilience during grid instability | Ndikimi i ROI: Eliminates infrastructure delays; të dhënat në terren tregojnë a 40% reduction in site commissioning time
Dizajni i Komponentit Modular | Baza Teknike: Bolttogether substructures with standardized interfaces | Përfitimi Operacional: Simplifies transport in standard containers and allows for strategic component replacement or future circuit reconfiguration | Ndikimi i ROI: Cuts international shipping costs by approximately 25% versus monolithic units
Intelligent Process Control (IPC) Sistemi | Baza Teknike: PLCbased system with load management and CSS adjustment capabilities | Përfitimi Operacional: Automatically regulates feed rates and crusher settings to maintain optimal throughput and product gradation | Ndikimi i ROI: Maintains consistent spec yield (>98%), reducing waste and reprocessing
HeavyDuty Vibrating Screen with Deck Access System | Baza Teknike: High Gforce exciters mounted on reinforced decks with walkways | Përfitimi Operacional: Provides efficient material stratification and sizing even with sticky or damp feed; allows safe, quick media changes | Ndikimi i ROI: Improves screening efficiency by 20%, boosting overall plant capacity
Shuarje e integruar e pluhurit & Ulja e zhurmës | Baza Teknike: Spray bar systems at transfer points with acoustic encapsulation panels | Përfitimi Operacional: Meets stringent international environmental compliance standards for particulate matter and noise pollution | Ndikimi i ROI: Mitigates project delay risks from regulatory noncompliance and community complaints
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | Thërrmimi ynë & Zgjidhja e shqyrtimit | Avantazhi (% përmirësim) |
|||||
| Tonelata në orë (TPH) / kW | Varies by application | Optimized flow design & efikasiteti i makinës | +1015% Efikasiteti i Energjisë |
| Liner Changeout Time | 812 orë (jaw/cone) | Rregullimi hidraulik & assisted tooling |35% Koha e ndërprerjes |
| Screening Efficiency ~8590% Patented throw & deck design +1012% Yield |
| Koha mesatare ndërmjet dështimeve (Kushinetat kritike) ~1218 months Premium seals & grease automation +50% Jeta e shërbimit |
| OnSite Assembly Duration ~1014 days Preassembled modular skids 40% Koha e komisionimit |
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: I konfigurueshëm nga 300 te 1,200 tonë metrikë në orë (TPH), depending on feed material (dendësia e masës ~1.6 t/m³) and product gradation.
Kërkesat për fuqi: Primary plant power range from 250 kVA në 800 kVA. Available as 50Hz or 60Hz compliant. Hybrid option includes integrated Stage V/Tier 4 Final diesel generators.
Specifikimet e materialit: Highabrasion steel wear plates (HB400+); Crusher mantles/concaves in premium manganese steel (18%22%); Screen decks in rubberpolyurethane composite or woven wire mesh.
Dimensionet fizike (Typical Primary Unit): Transportable within standard highcube containers. Assembled dimensions approx.: Length 25m x Width 7m x Height 5m.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C. Dust suppression system rated for control below 10 mg/m³ at emission points.
6. Skenarët e APLIKIMIT
Granite Quarry Expansion – Southeast Asia
Challenge A quarry operation needed to increase output by 60% to fulfill a new highway contract but was constrained by space limitations and a dated twostage plant with high fines production.
Solution Implementation of a compact threestage trackmounted crushing circuit featuring an advanced cone crusher in closed circuit with a tripledeck screen.
Results The new setup achieved a 65% throughput increase within the same footprint while improving yield of valuable chip products by 22%. Shlyerja u arrit në nën 14 months through the contract fulfillment.
Iron Ore Scalping & PreConcentration – West Africa
Challenge A mining operation faced high processing costs due to transporting lowgrade waste rock through the entire primary circuit.
Solution Integration of an ultraheavyduty grizzly scalper ahead of the primary crusher station to remove barren waste rock (>250mm).
Results Field data shows over 30% of total volume was rejected at the scalp level, significantly reducing energy consumption and wear in the downstream crushing stages. This increased effective plant capacity without adding new primary crushers.
7. KONSIDERATA TREGTARE
Nivelet e çmimeve: Solutions are offered across three tiers:
Standard: Highefficiency base plant for common aggregate applications.
HighAbrasion: Upgraded wear packages for abrasive feeds like granite/basalt.
MiningSpec: Reinforced structures & components for heavyfeed ore applications.
Karakteristikat opsionale: Onboard weighing systems, automated metal detection/tramp relief systems,
remote telematics for performance monitoring,
extra dust encapsulation packages.
Paketat e Shërbimit: Choose from annual inspection plans,
wearsandspares contracts with guaranteed supply,
or fullsite service agreements including labor.
Opsionet e financimit: We work with export credit agencies
to provide project financing,
and offer leasetoown structures
to align payment schedules with your cash flow from project milestones.
8. FAQ
Q1 Are these plants compatible with our existing conveyors stackers?
A1 Yes within defined engineering parameters The control system can be integrated Standard discharge heights conveyor widths belt speeds are documented Our engineering team can perform a compatibility review based on your existing layout drawings
Q2 What is the expected operational impact during the transition from our old plant?
A2 With modular design the objective is minimal disruption Preassembly testing minimizes onsite commissioning A phased implementation over weeks can be planned typically allowing partial operation of your legacy system during cutover
Q3 How do you guarantee performance metrics like throughput gradation
A3 Performance guarantees are based on certified test reports using customersupplied sample materials These form part of the commercial contract Guarantees cover capacity power consumption key wear part life under defined operating conditions
Q4 What are typical lead times from order placement delivery
A4 For standard configured plants lead time ranges between months depending on model complexity Custom configurations may require additional engineering time All timelines are confirmed upon project specification
Q5 What training is provided for our operations maintenance teams
A5 Comprehensive training is included covering daily operation routine maintenance troubleshooting safety procedures Training occurs during commissioning both classroom instruction handson equipment familiarization Manuals schematics provided digitally permanently accessible
