Eksporto 250 300tph Eksportues i bimëve dërrmuese të gurëve

Export 250 300tph Stone Crushing Plant Exporter

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Headline: Engineered for HighVolume Production: Të 250300 TPH Stationary Stone Crushing Plant 1. PAINPOINT DRIVEN OPENING Are escalating operational costs and unpredictable bottlenecks constraining your aggregate production targets? For commercialscale operations, a midtohigh capacity crushing plant must deliver consistent output without becoming a source of constant management overhead and financial drain. Key challenges you likely…

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Detajet e produktit

Etiketat e produktit

Headline: Engineered for HighVolume Production: Të 250300 TPH Stationary Stone Crushing Plant

1. HAPJE NGA PIKA E DIKIMIT

Are escalating operational costs and unpredictable bottlenecks constraining your aggregate production targets? For commercialscale operations, a midtohigh capacity crushing plant must deliver consistent output without becoming a source of constant management overhead and financial drain.

Sfidat kryesore me të cilat ka të ngjarë të përballeni përfshijnë:
Kohë joproduktive të paplanifikuara: Component failures in critical crushers or feeders halt your entire line, kushton mijëra në orë në prodhim të humbur dhe punë të papunë.
Cilësi e paqëndrueshme e produktit përfundimtar: Poorly calibrated or mismatched crushing stages yield offspec aggregate, reducing market value and leading to material reprocessing.
Kompleksitet i lartë i mirëmbajtjes: Disjointed equipment from multiple suppliers creates convoluted maintenance schedules, excessive spare part inventories, and extended service intervals.
Fluksi joefikas i materialit: Choke points, improper sizing between stages, and inadequate material handling limit your plant’s true capacity, capping your return on investment.
Rritja e kostove operative: Disqet joefikase energjetike, konsumi i tepërt i pjesëve të konsumit, and high manual oversight requirements directly erode profit margins.

Is your current solution equipped to provide the reliability, product consistency, and costperton efficiency required in today’s competitive market?

2. PËRMBLEDHJE E PRODUKTIT

The 250300tph Stone Crushing Plant is a complete, stationary crushing and screening solution engineered for continuous, prodhim me volum të madh të agregateve për ndërtim, ndërtimin e rrugës, dhe aplikacionet e minierave. This turnkey system is designed for primary contractors and aggregate producers requiring consistent output of 250 te 300 tonë metrikë në orë.

Rrjedha e punës operative:
1. Reduktimi Primar: Large quarry rock (≤750 mm) is uniformly fed into a robust primary jaw crusher for initial size reduction.
2. E mesme & Thërrmimi terciar: The material is then conveyed to secondary (kon/ndikim) crushers for further refinement, with optional tertiary crushers for precise shaping and fine aggregate production.
3. Shqyrtimi i materialit: Ekranet vibruese me shumë kate ndajnë me saktësi materialin e grimcuar në fraksione të madhësisë së specifikuar (p.sh., 05mm, 510mm, 1020mm).
4. Grumbullimi i rezervave & Duke përcjellë: A network of belt conveyors transports sized aggregates to designated stockpiles for loadout or further processing.
5. Kontrolli i Sistemit: Centralized PLCbased control allows operators to monitor and adjust the entire process from a single station. Eksporto 250 300tph Eksportues i bimëve dërrmuese të gurëve

Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për granit, bazalt, gur gëlqeror, gur lumi, dhe materiale të tjera gërryese mesatare deri në të lartë. Suited for largescale infrastructure projects requiring consistent supply.
Kufizimet: Nuk është projektuar për aplikacione portative ose celulare. Site requires stable foundation preparation and adequate space for plant layout and stockpiles. Maximum feed size is determined by primary crusher selection.

3. TIPARET THEMELORE

Our plant design incorporates features focused on operational superiority and lifetime cost reduction. Eksporto 250 300tph Eksportues i bimëve dërrmuese të gurëve

Dizajn strukturor modular | Baza Teknike: Parafabrikuara, bolttogether heavyduty steel modules | Përfitimi Operacional: Redukton kohën e instalimit të sitit deri në 40%, ensures precise alignment of crushers and feeders for optimal material flow | Ndikimi i ROI: Lower installation labor costs and faster commissioning generate revenue sooner
Intelligent Crushing Stage Synchronization | Baza Teknike: PLCcontrolled feed rates with level sensors in crushing chambers | Përfitimi Operacional: Prevents crusher choke or runempty conditions, maximizes throughput while protecting equipment | Ndikimi i ROI: Reduces wear part stress by an average of 15% and improves overall plant availability
Grasimi i centralizuar & Sistemi Hidraulik | Baza Teknike: Automated lubrication points routed to a central station with monitoring | Përfitimi Operacional: Siguron që kushinetat kritike të marrin lubrifikimin e duhur sipas planit; thjeshton detyrat rutinë të mirëmbajtjes | Ndikimi i ROI: Zgjat jetën e shërbimit të kushinetave përafërsisht 30%, reduces manual maintenance hours
HighEfficiency Vibrating Screens with Rubber Media | Baza Teknike: Multideck screens fitted with antiblinding rubber balls or mats | Përfitimi Operacional: Maintains screening efficiency in damp or sticky material conditions; reduces screen cloth clogging | Ndikimi i ROI: Improves product classification consistency and reduces downtime for screen cleaning
HeavyDuty Belt Conveyor System | Baza Teknike: Shtretër me ndikim në pikat e ngarkimit; engineered belt scrapers; rated for >300kapacitet tph | Përfitimi Operacional: Minimizes belt wear from heavy loads; contains spillage; ensures reliable material transfer | Ndikimi i ROI: Lowers conveyor maintenance costs by reducing belt replacement frequency

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Gama e kapacitetit të projektuar: 250 - 300 Ton metrikë në orë (ndryshon në bazë të dendësisë së materialit & fortësi).
Opsionet primare të thërrmuesit: Mallkimi i nofullës (PE900×1200) or Gyratory Crusher model dependent on feed size requirements.
Opsionet e thërrmuesit dytësor/terciar: Thërrmues koni hidraulik me shumë cilindra (HPC315) or Impact Crushers configured in closed circuit with screens.
Stacionet e shqyrtimit: Typically includes one primary screen postprimary crushing plus two secondary sizing screens.
Fuqia totale e instaluar: Përafërsisht 550 - 650 kW (në varësi të konfigurimit përfundimtar).
Specifikimet kryesore të materialit: Korniza kryesore e prodhuar nga çeliku Q345B; Highwear components use Mn18Cr2 or equivalent highchromium alloys.
Overall Layout Dimensions (LxW): Approximately ~120m x ~85m (varies with stockpile conveyor design).
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; Sistemi i frenimit të pluhurit i përfshirë si standard.

6. Skenarët e APLIKIMIT

Furnizimi agregat i projektit të ndërtimit të autostradës

Sfida: Një kontraktori kishte nevojë për një furnizim të garantuar prej mbi 5000 tons/day of multiple aggregate specifications within a tight project timeline but faced unreliable output from aging equipment.
Zgjidhje: Implementation of our turnkey stationary stone crushing plant configured specifically for granite processing at a dedicated quarry site adjacent to the project corridor.
Rezultatet:
Achieved consistent output of overrated capacity at ~320tph during peak demand periods.
Met all gradation specifications without recrushing cycles through precise screening setup.
Supplied the full project requirement within schedule.

Commercial Aggregate Producer Capacity Expansion

Sfida: An established producer sought to expand market share but was limited by an inefficient twostage plant producing inconsistent product shapes at high operational cost per ton.
Zgjidhje: Integration of our threestage stone crushing plant featuring secondary/tertiary cone crushers into their existing operation as an upgraded production line.
Rezultatet:
Increased overall site production by over ~280tph net new capacity while improving final product cubicity by over ~40%.
Reduced overall energy consumption per ton across the expanded site due to more efficient modern drives.

Limestone Processing Base Material Production

Challenge A cement plant raw material section required higher prehomogenization pile feed rates but was constrained by frequent blockages in their old crushing circuit handling claycontaminated limestone.
Solution Installation of our heavyduty stone crushing plant featuring an impact crusher configuration optimized for medium abrasiveness but highclaycontent limestone including enhanced anticlogging measures on feeders/screens etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera .
Rezultatet:
Eliminated unplanned stoppages due to blockages achieving >95% availability versus previous <80%.
Provided stable kiln feed meeting required sizing specification consistently improving kiln thermal efficiency .

FAQ

1.Q Çfarë niveli i përgatitjes së kantierit kërkohet përpara instalimit?
A A stable compacted platform capable of supporting significant dynamic loads is essential Detailed foundation drawings are provided well in advance Concrete foundations are typically required under all major equipment modules .

2.Q Si i trajton kjo bimë ndryshimet në fortësinë e materialit ushqimor?
A The core crushers are selected based on your specific target materials The hydraulic adjustment systems on cone crushers allow operators to compensate for hardness variations maintaining product size without stopping .

3.Q What are the typical lead times from order placement?
A For standard configurations lead time ranges between months depending on current manufacturing schedule Complex customizations may extend this timeframe .

4.Q What training is provided for our operational staff?
A Comprehensive training covering operation routine maintenance safety procedures troubleshooting basic diagnostics is conducted during commissioning both classroom instruction handson sessions included .

5.Q Are financing options available?
A Yes we work with several international export credit agencies financial institutions can offer various financing structures including leasing installment plans subject credit approval terms conditions apply .

6.Q Can this system be integrated with our existing equipment like loaders conveyors?
A Integration feasibility studies conducted upon request Control systems can typically be adapted interface existing upstream downstream processes ensuring cohesive operation .

7.Q What does the standard warranty cover what service packages offered?
A Standard warranty covers manufacturing defects major components months operating hours whichever comes first Extended warranties comprehensive service packages annual inspections preventive maintenance plans available purchase .

Etiketat: Eksporto 250 300tph Eksportues i bimëve dërrmuese të gurëve