Eco-Friendly 500 Tph Gold Mining Washing Plant Dealers
H1: Kapacitet i lartë, EcoFriendly 500 Fabrika e larjes së minierave të arit TPH: Engineered for Profitability and Compliance
1. HAPJE NGA PIKA E DIKIMIT
Managing a highyield gold mining operation requires balancing throughput with environmental responsibility and operational cost. Common challenges with traditional washing and scrubbing plants include:
Excessive Water Consumption & Menaxhimi i Sterilit: Highvolume operations can consume millions of liters daily, creating costly water sourcing and contaminated tailings pond liabilities.
Inconsistent Recovery in ClayBound Deposits: Heavy clay content can cause blinding, reduce gold liberation, and create slurry viscosity issues, directly impacting recovery rates.
High Operational Downtime for Maintenance: Abrasive materials and constant wear on scrubber drums, ekranet, and pumps lead to frequent stoppages, crippling your 500 TPH production target.
Significant Energy Expenditure: Inefficient material handling, oversized motors, and poor process design inflate power costs, një shpenzim parësor operacional.
Regulatory NonCompliance Risk: Failing to meet evolving environmental standards on water recycling and sediment control results in fines and project delays.
Are you seeking a solution that maintains your required 500 TPH throughput while systematically addressing these cost and compliance hurdles?
2. PËRMBLEDHJE E PRODUKTIT
The EcoFriendly 500 TPH Gold Mining Washing Plant is a modular, heavyduty scrubbing and classification system designed for alluvial and eluvial deposits. It effectively disintegrates cemented clays, removes contaminants, and classifies material to prepare paydirt for downstream gravity or leaching recovery.
Rrjedha e punës operative:
1. Furnizimi primar & Para-Screening: Runofmine material is uniformly fed via apron feeder to a primary scalping screen, heqja e gurëve të mëdhenj (+75mm).
2. Pastrim intensiv & Çlirimi: The sub75mm material enters a largediameter, longlength rotary scrubber. Robust lifters cascade the material for maximum attrition, breaking down clay agglomerates and exposing gold particles.
3. Klasifikimi i madhësisë së grimcave: The scrubbed slurry is processed through a series of vibrating screens or hydrocyclones to separate the target fraction (p.sh., 10mm) për përpunim të mëtejshëm.
4. Menaxhimi i Ujit & Riciklimi: Effluent is channeled into a compact water treatment module where solids settle; clarified water is recirculated, minimizing fresh water demand by up to 80%.
Fusha e Aplikimit & Kufizimet:
Ideale për: Alluvial/placer gold deposits, eluvial materials with high clay content, conglomerate cement breakdown, and preconcentration ore washing.
Kufizimet: Not designed for hard rock primary crushing. Feed size should be controlled below 200mm for optimal scrubber performance.
3. TIPARET THEMELORE
Advanced Water Recirculation Module | Baza Teknike: Multistage settling tanks with flocculant dosing | Përfitimi Operacional: Dramatically reduces fresh water intake and tailings pond volume | Ndikimi i ROI: Ul kostot e prokurimit të ujit deri në 80% and reduces environmental bonding liabilities
HeavyDuty Rotary Scrubber Drum | Baza Teknike: Highstress finite element analysis (FEA) design with replaceable Nihard liner segments | Përfitimi Operacional: Sustained performance in abrasive conditions with easy liner replacement | Ndikimi i ROI: Increases mean time between maintenance (MTBM) përafërsisht 40%, supporting consistent throughput
Ngasja me frekuencë të ndryshueshme (VFD) Sistemi i kontrollit | Baza Teknike: Precision motor control across feeders, scrubber, and pumps | Përfitimi Operacional: Operators can finetune processing parameters based on feed variability | Ndikimi i ROI: Optimizon konsumin e energjisë, reducing energy use per ton by an estimated 1525%
Dizajni modular BoltTogether | Baza Teknike: Preengineered structural subassemblies | Përfitimi Operacional: Enables rapid site deployment and future plant reconfiguration | Ndikimi i ROI: Redukton kohën e instalimit deri në 30%, përshpejtimi i kohës së prodhimit
Integrated Oversize Waste Conveyor System | Baza Teknike: Direct discharge from scalping screen to dedicated waste conveyor | Përfitimi Operacional: Removes barren oversize material early in the process | Ndikimi i ROI: Lowers handling costs downstream and increases effective capacity of recovery circuits
Grasimi i centralizuar & Pikat e Monitorimit | Baza Teknike: Manifolded lubrication lines to all major bearings | Përfitimi Operacional: Simplifies routine maintenance enhances component lifespan| Ndikimi i ROI: Reduces daily service time by ~25% and prevents costly bearing failures
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (500 Uzina TPH) | EcoFriendly 500 Zgjidhje TPH | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Konsumi i ujit të freskët (m³/orë) | 800 1,200 m³/orë (oncethrough) | 70% Reduktimi |
| Efikasiteti i shpërbërjes së argjilës| ~85% liberation in moderate clays |>95% liberation in heavy clays ~12% Improvement |
| Mesatar. Tërheqja e fuqisë (kW) @ Full Load| ~900 kW (fixed speed systems)| ~720 kW (with optimized VFDs)| ~20% Reduktim |
| Intervali i planifikuar i mirëmbajtjes(Astar për pastrim)| Çdo 1,200 1 ,500 orë| Every2 ,000 orë| +33% Rritja|
| Instalimi & Koha e komisionimit|1620 javë( field welding)|1214 javë(bulon modular)|~30% Faster|
_Based on standardized field tests for defined clay plasticity index._
5. SPECIFIKIMET TEKNIKE
Kapaciteti nominal: 500 tonë metrikë në orë (ushqim i thatë).
Madhësia maksimale e furnizimit: 200mm.
Dimensionet e tamburit të pastrimit: Diameter x Length tailored for duty; typical configuration includes Ø3.6m x 9m drum.
Fuqia e makinës: Scrubber driven by twin motor/reducer assemblies totaling approximately400 kW(VFD controlled).
Fuqia totale e lidhur(Bimë): Përafërsisht .850 kW(highly dependent on optional modules).
Materialet e Ndërtimit: Abrasionresistant steel structures;scrubber lined with replaceable Nihard or manganese steel segments;panelet e ekranit poliuretani .
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