Kompania e Makinave të Makinave me Tulla me porosi

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1. PAINPOINT DRIVEN OPENING Janë cilësia jokonsistente e tullave dhe kostot e larta të punës që gërryejnë marzhet e projektit tuaj? Manual and semiautomated brick production creates bottlenecks that limit output, increase waste, and delay project timelines. Commercial operators face persistent challenges: variable density and strength in finished bricks leading to compliance issues, kohë joproduktive e tepërt për ndryshimet e mykut dhe mirëmbajtjen,…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Cilësia jokonsistente e tullave dhe kostot e larta të punës po gërryejnë marzhet e projektit tuaj? Manual and semiautomated brick production creates bottlenecks that limit output, increase waste, and delay project timelines. Commercial operators face persistent challenges: variable density and strength in finished bricks leading to compliance issues, kohë joproduktive e tepërt për ndryshimet e mykut dhe mirëmbajtjen, unsustainable labor expenses for handling and stacking, and energy costs that consume profitability.

How do you transition from unpredictable output to reliable, prodhimi me volum të lartë? What solution ensures consistent ASTM/ISO specifications batch after batch while controlling operational expenditure? The answer lies in precisionengineered automation designed for the modern masonry industry.

2. PËRMBLEDHJE E PRODUKTIT

Të Fully Automated Hydraulic Brick Making Machine is a stationary production system engineered for continuous, highoutput manufacturing of standard and custom masonry units. It integrates material handling, ngjeshje precize, and automated pallet cycling into a single coordinated process.

Rrjedha e punës operative:
1. Furnizimi i automatizuar: Lëndë e parë e përgatitur (konkrete, hiri fluturues, soilcement) is conveyed into the machine’s feed hopper with controlled volume.
2. PrePress & Ngjeshje me presion të lartë: Material is distributed into molds, precompacted, then subjected to extreme hydraulic pressure (në mënyrë tipike 150300+ ton) for maximum density.
3. Nxjerrja & Transferimi i paletës: The freshly formed brick or block is ejected onto a curing pallet.
4. Automatic Stacking & Kthimi i paletës: A robotic stacker layers finished products, and empty pallets are returned to the start of the cycle.

Fusha e Aplikimit: Ideal for permanent plants producing over 10,000 ekuivalente standarde të tullave në ditë. Suitable for concrete bricks, gurë shtrimi, blloqe boshe, and interlocking soilcement blocks.
Kufizimet: Requires a prepared raw material with consistent moisture content and granulometry. Not designed for mobile onsite production or for very lowvolume (artisanal) operacionet.

3. TIPARET THEMELORE

Intelligent Hydraulic System | Baza Teknike: Kontroll proporcional i valvulave me sythe reagimi presioni | Përfitimi Operacional: Delivers precise and repeatable compaction force for uniform brick density and strength | Ndikimi i ROI: Zvogëlon normat e refuzimit të produktit deri në 95%, ensuring nearzero waste from dimensional or strength failures.

Paneli i kontrollit PLC i centralizuar | Baza Teknike: Kontrollues logjik i programueshëm industrial me ekran me prekje HMI | Përfitimi Operacional: Allows operators to monitor all functions, adjust press parameters, diagnose faults, and store recipes for different products | Ndikimi i ROI: Redukton kohën e ndërrimit të mykut deri në 70% and reduces skilled labor requirements for machine operation.

HeavyDuty Vibration & Compression Deck | Baza Teknike: Multidirectional vibration motors combined with a rigidly braced compression chamber | Përfitimi Operacional: Ensures complete material deaeration and optimal particle interlock before final press cycle | Ndikimi i ROI: Increases final product strength by an average of 15%, allowing for potential material cost optimization.

Sistemi i automatizuar i qarkullimit të paletave | Baza Teknike: Roller conveyor circuit with synchronized liftandtransfer mechanisms | Përfitimi Operacional: Removes manual pallet handling, ensuring continuous production flow and operator safety | Ndikimi i ROI: Eliminon 23 fulltime manual labor positions per shift dedicated to pallet handling.

QuickChange Mould System | Baza Teknike: Ndërfaqja e standardizuar e bulonave me kunjat e shtrirjes së drejtuar | Përfitimi Operacional: Enifies switching between brick or block profiles in under 30 minuta duke përdorur mjetet bazë | Ndikimi i ROI: Maximizes plant flexibility and uptime, allowing responsive production scheduling to meet diverse订单需求.

Robust Structural Frame | Baza Teknike: Hightensile steel plate construction with computeraided stress analysis | Përfitimi Operacional: Absorbs operational stresses without frame deflection over decades of use; minimizes foundation requirements| Ndikimi i ROI: Extends service life beyond 20 vjet; reduces longterm maintenance costs associated with frame fatigue.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Kapaciteti prodhues: I konfigurueshëm nga 8,000 deri në fund 24,000 tulla standarde (215x102.5x65mm) për ndërrim 8 orësh.
Kërkesat për fuqi: Makina kryesore e mundësuar nga një motor elektrik i rëndë; ngarkesa totale e lidhur zakonisht ndërmjet 45 kW 75 kW në varësi të konfigurimit.
Hydraulic System Operating Pressure: Deri në 25 MPa (3600+ PSI), delivering maximum compaction force from150 Tonnes to over500 Tonnes.
Specifikimet e materialit: Designed for processed raw materials including aggregates ≤6mm diameter; compatible with cementstabilized soils (CSEB), concrete mixes (vibrocompaction),and fly ash blends.
Dimensionet fizike (Tipike):
Gjurmë makinerie (LxW): ~6m x3m
Lartësia:~ 4 m
Pesha e përafërt:~18 Tonnes
Gama e funksionimit të mjedisit:
Temperatura e Ambientit:+5°Cto +40°C
Lagështia:<85%(jokondensuese)
Power Supply Stability Required:<±10%

6. Skenarët e APLIKIMIT

Sfida e Kontraktorit të Infrastrukturës Komunale:| Faced penalties due to delayed delivery of compliant paversfor a largescale roadwork project using outdated equipment.| Zgjidhje:| Installation of one fully automated brick making machine line dedicatedto paver production.| Rezultatet:| Achieved consistent daily output of15，000 pavers meeting strict municipal specs.Reduced onsite labor crewby4 personnel，and completed the project supply contract22 days aheadof schedule，shmangia e dëmeve të likuiduara.

MediumSized Block Manufacturing Plant Challenge:| High product variability was damaging brand reputationand limiting bidsfor large commercial contracts.| Zgjidhje:| Retrofitted plant corewith an automated hydraulic brick making machine featuringPLC recipe control.| Rezultatet:| Product compressive strength CV(coefficient of variation) improvedfrom >10%to under3%.This datasupported consistency allowedthe plantto secure two major supply contracts worth$1。2M annually。

EcoBuilding Material Startup Challenge:| Neededto produce interlocking compressed earth blocks(ICEBs)at commercial scalewithout compromisingthe architectural quality requiredby highend clients.| Zgjidhje:| Implemented a specialized automated presswith precise moisture control andaesthetic finish molds.| Rezultatet:| Scaled productionfrom200 blocks/dayto over4，000/daywith zero aesthetic defects。Establishedthe company asa viable supplierfor governmentsubsidized housing projects。

7。KONSIDERATA TREGTARE

Equipment pricing is structured around output capacityand automation level。A base model systemfor standard brick production startsinthe rangeofa capital investment comparableto1824 monthsof projected labor savingsfora mediumsized operation。

Nivelet e çmimeve:
Niveli 1(EntryLevel Automation):Core machinewith basic PLC，single mold type。Focuseson reliability andreplacing manual pressing。
Niveli 2(HighProduction Standard):Includes multidirectional vibration，quickchange mold system，andonboard diagnostics。Suitable formost commercial plants。
Niveli 3(Konfigurimi i personalizuar):Fully integrated linewith robotic stacking，automatic curing rack handling，andSCADA system integration。

Karakteristikat opsionale:Cement silo integration，color feeder systemsfor paving stones，special texturing rollers，enhanced data logging packages。

Paketat e Shërbimit：Comprehensive options are available frombasic warranty（12 months）toplatinum plans covering scheduled maintenance，mbështetje për monitorimin në distancë,dhe dërgimi i pjesëve prioritare。 Kompania e Makinave të Makinave me Tulla me porosi

Opsionet e financimit：We workwith thirdparty industrial equipment financiersto offer leasetoown agreements，kredi për pajisje,and other structured payment plansto match your cash flow requirements。

8.FAQ

P:What raw material preparation is required before using an automated brick making machine?
A:The machine requires consistently graded aggregate（typically≤6mm）with controlled moisture content（usually between8%12%dependent on mix design）。A properly sized mixerand aging hopper are prerequisite upstream equipment。

P：How does this system impact our overall plant footprint？
A：While themachine itself has a defined footprint（see Section5），it often reduces overall plant spaceneedsby eliminating areas formanual curing、staging,and extensive product handling。A welldesigned automated line hasa smaller net footprintper thousand bricks produced。

P：What technical supportis available during commissioning？
A：Commissioning includesonsite installation supervisionby our field engineers，comprehensive operator training（typically5 days），and performance tuningto your specific material mix。Remote supportis available thereafter。

P：Can we produce multiple brick sizesand profiles on one machine？
A：po。The quickchange mold system allowsfor product changeoverin under30 minutes。It is recommendedto maintainan inventoryof standardized pallets correspondingtoyour different product sizes。

P：What is the expected payback periodon this capital investment？
A：Basedon field data from similar operations,the primary payback drivers are labor reductionand waste elimination。Most clients achievefull returnon investment within18to36 months through direct operational savingsandincreased salesfrom higherquality output。 Kompania e Makinave të Makinave me Tulla me porosi

P：A janë pjesë këmbimi në dispozicion?
A：po。We maintaina global parts inventoryforthe first10 yearsof any machine’s service life。All critical wear components（seals,kallëpe,vibration mounts）are standardizedand stockedfor rapid shipment。

P：Does themachine comply withinternational safety standards？
A：Our machines are designedand builtin compliancewith CE（or equivalent）machinery directives，featuring guarded moving parts,twohand operation controlsforsetup modes,and emergency stop circuits throughoutthe system

Etiketat: Kompania e Makinave të Makinave me Tulla me porosi