Me porosi 250 300Zinxhiri i Furnizimit të Fabrikës së Thërrmimit të Gurit tph
1. HAPJE NGA PIKA E DIKIMIT
A po menaxhoni një operacion agregat në shkallë të mesme dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, një fabrikë dërrmuese guri 250300 tph është një aset kritik i prodhimit, megjithatë sfidat e zakonshme operacionale mund të dëmtojnë ndjeshëm kthimin e saj nga investimi.
Furnizimi i paqëndrueshëm & Koha e ndërprerjes: Luhatjet në madhësinë e ushqimit dhe ngurtësinë çojnë në stalla të thërrmuesit, unplanned downtime for clearing, and reduced average throughput far below the plant’s rated capacity.
Operacional i lartë & Shpenzimet e Mirëmbajtjes: Premature wear on liners and crusher components due to improper crushing chamber dynamics or inadequate material flow control results in excessive spare parts consumption and labor for changeouts.
Forma e dobët e produktit & Gradim: Inefficient crushing stages produce excess flaky or elongated aggregates, duke ulur përqindjen e primit, inspec product and limiting marketability for highvalue applications like concrete and asphalt.
Rrjedha joefikase e bimëve & Intensiteti i Punës: Rregullime manuale, poor transfer point design, and lack of integrated process control require constant operator intervention, leading to higher labor costs and variable product quality.
How do you ensure your 250300tph crushing plant delivers consistent, specontarget output while controlling wear costs and maximizing uptime? The solution lies in an engineered supply chain for a complete plant system designed from the ground up for reliability and efficiency.
2. PËRMBLEDHJE E PRODUKTIT
This product describes a fully engineered supply chain for a stationary 250300 tonperore (tph) hard rock stone crushing and screening plant. This is a complete circuit solution designed for highvolume production of aggregates for construction, ndërtimin e rrugës, dhe çakëll hekurudhor.
Rrjedha e punës operative:
1. Thërrmimi primar: Shkëmb i madh gurore (deri në 750 mm) është reduktuar në <200mm by a robust primary jaw crusher.
2. E mesme & Thërrmimi terciar: Material is then processed through a cone crusher (dytësore) and optionally a further cone or impact crusher (terciare) for precise size reduction and improved particle shape.
3. Shqyrtimi i materialit: Multipledeck vibrating screens separate crushed material into precise specification fractions (p.sh., 05mm, 510mm, 1020mm).
4. Trajtimi i materialeve & Grumbullimi i rezervave: A network of belt conveyors with adjustable discharge heights transports sized products to designated stockpiles.
5. Kontrolli & Monitorimi: A centralized PLCbased control system allows operators to manage the entire flow from a single station.
Fusha e Aplikimit: Ideale për granit, bazalt, gur gëlqeror, dhe agregate të tjerë gërryes. Suitable for large quarry operations dedicated to supplying readymix concrete plants, impiantet e asfaltit, dhe projekte të mëdha infrastrukturore.
Kufizimet: This stationary plant solution requires foundational civil works and is designed for longterm operation at a fixed site. For fully mobile requirements on multiple shortduration sites, a mobile crushing plant configuration would be recommended.
3. TIPARET THEMELORE
Intelligent Plant Control System | Baza Teknike: Kontrollues logjik i programueshëm (PLC) me ndërfaqen e makinës njerëzore (HMI) | Përfitimi Operacional: Enables singleoperator monitoring of the entire circuit flow rate motor loads screen performance | Ndikimi i ROI: Redukton kërkesat për punë deri në 40% versus manual operation minimizes human errorinduced downtime
Laminated HeavyDuty Primary Crusher | Baza Teknike: Deep symmetrical crushing chamber high manganese steel jaws with optimized nip angle | Përfitimi Operacional: Handles maximum feed size efficiently reduces bridging risk provides consistent reduction ratio | Ndikimi i ROI: Zgjat jetëgjatësinë e shërbimit të pllakës së nofullës me një mesatare prej 25% uljen e kostos për ton të grimcuar
LoadAdaptive Cone Crusher Technology | Baza Teknike: Hydroset system or similar automatic setting regulation with overload protection | Përfitimi Operacional: Automatically compensates for liner wear maintains product gradation protects crusher from tramp metal damage | Ndikimi i ROI: Maintains target throughput and product spec reduces unplanned stops by up to 30%
HighEfficiency MultiDeck Screening | Baza Teknike: Heavyduty vibrating screens with adjustable throw angle polyurethane or wire mesh decks | Përfitimi Operacional: Provides sharp accurate separation of up to four final product fractions increases screening efficiency to over 95% | Ndikimi i ROI: Maximizes yield of highvalue products minimizes recirculating load improving overall plant capacity
Engineered Conveyor System with Impact Zones | Baza Teknike: Reinforced belt construction impact beds at loading points heavyduty idlers | Përfitimi Operacional: Minimizes belt wear puncture spillage at critical transfer points ensures reliable material transport | Ndikimi i ROI: Reduces conveyor maintenance costs extends belt life lowers cleanup labor
Sistemi i centralizuar i frenimit të pluhurit | Baza Teknike: Network of strategically placed nozzles connected to highpressure pumps water management system | Përfitimi Operacional: Effectively controls dust at all major transfer points crusher discharges improving site environmental compliance operator safety | Ndikimi i ROI: Avoids regulatory fines reduces equipment wear from dust improves community relations
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (250300tph Bimë) | Our Engineered Supply Chain Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria e përgjithshme| ~85% (planifikuar + ndërprerje të paplanifikuara) |>92% disponueshmëria operacionale| +8% (+7+ more production days/year)|
| Jeta e linjës polic| Varies widely often suboptimal| Guaranteed minimum based on rock abrasivity| Deri në +25% jetë më të gjatë|
| Konsumi i energjisë për ton| Fixed speed drives standard motors| Optimized drive packages energyefficient motors| 10% reduktim në kWh/ton|
| Indeksi i formës së produktit (Flakshmëri)| shpeshherë >15% without tertiary shaping|20% improvement producing more premium aggregate|
| Instalimi & Koha e komisionimit| 812 weeks typical field assembly|<6 weeks with modular preassembly| Deri në 33% koha më e shpejtë e prodhimit|
5. SPECIFIKIMET TEKNIKE
Gama e kapacitetit të projektuar: 250 - 300 tonë metrikë në orë (tph) of finished aggregate products.
Feed Material Maximum Size: Up to 750mm (quarryrun stone).
Thërrmuesi kryesor: Modeli i Policës së Nofullave [p.sh., JC5460], Feed Opening 1400x1100mm Power Requirement: 200 kW.
Thërrmues sekondar/terciar: Cone Crushers Model [p.sh., HPC400], Power Requirement per unit: Deri në 315 kW.
Njësitë e shqyrtimit: Tripledeck Vibrating Screens Size [p.sh., 2400x6000 mm] Power Requirement per unit: ~30 kW.
Fuqia totale e instaluar: Përafërsisht 800 - 1000 kW dependent on final configuration.
Specifikimet kryesore të materialit: Main frame structure ST37 steel Wear liners High manganese steel or chrome alloy Conveyor belting EP630/4 minimum.
Gjurmë bimore (LxW): Approximately ~80m x ~45m dependent on stockpile layout.
Gama e funksionimit të mjedisit: Designed for 20°C to +45°C ambient temperature Dust emission control compliant with <50 mg/Nm³ standards Noise abatement measures available.
6. Skenarët e APLIKIMIT
Highway Construction Project Supply Challenge Specific project required consistent supply of three graded aggregates (<20mm <10mm dust) over an18month period from highly abrasive basalt Solution Implementation of our tailored custom250300tph stone crushing plant featuring tertiary shaping circuit automated controls Results Plant achieved average output of280tph at96 availability Product shape index consistently below11 meeting strict DOT specifications Reduced wear part costs by18 versus previous project using older equipment
Large Commercial Quarry Expansion Challenge Existing aging400tph plant was unreliable Quarry needed scalable solution adding a new dedicated250300tph line without disrupting existing production Solution Supply installation commissioning of parallel circuit including primary jaw secondary tertiary cone crushers sharing existing feed system Results New line reached full300tph capacity within5 weeks of mechanical completion providing needed flexibility Overall site production increased by60 while maintenance teams focused on legacy equipment reliability
7. KONSIDERATA TREGTARE
Our supply chain provides clear pricing tiers based on scope:
1. Standard Design Package ($X.XM $X.XM): Includes core engineered plant design primary jaw secondary cone crushers basic screening conveyors electrical controls foundation drawings
2. Enhanced Performance Package ($X.XM $X.XM): Adds tertiary crushing stage advanced PLC automation upgraded dust suppression extended wear part warranties
3.
Optional features include hybrid diesel/electric power modules sound enclosures remote monitoring telematics systems automated lubrication systems
Paketat e shërbimit ofrohen veçmas:
Supervision Installation Commissioning
12/24/36month Extended Warranty Plans
Annual Inspection Maintenance Contracts
Financing options can be structured through partner institutions including operating lease capital lease or loan arrangements typically over37year terms subject to credit approval
FAQ
Q1 Is this custom250300tph stone crushing plant compatible with our existing primary feeding system or screens?
A1 The supply chain includes full engineering review Integration with existing upstream feeding hoppers or downstream screening units is possible provided interface specifications are shared early in the design phase Our engineering team will conduct compatibility analysis as part of the proposal process
Q2 Cili është ndikimi i pritshëm operacional gjatë vënies në punë të instalimit?
A2 For greenfield sites impact is limited to your construction timeline For brownfield integration we develop a phased implementation plan minimizing interference with ongoing operations Field data shows typical tiein downtime can be contained within a72–96hour window when planned accordingly
Q3 How does this solution address longterm maintenance cost predictability?
A3 We provide detailed maintenance schedules lifecycle cost projections for major wear parts Based on supplied rock analysis guaranteed minimum tonnage figures for key consumables like mantles concaves jaw plates can be established offering greater budget certainty
Q4 Cilat kushte komerciale janë standarde?
A4 Standard terms involve progress payments tied to key milestones factory acceptance shipping arrival site commissioning Final payment due upon successful performance test demonstrating sustained capacity over48hours Terms can vary based on project scope financing method selected optional packages included Payment security instruments are commonly used
Q5 Çfarë niveli i trajnimit të operatorëve ofrohet?
A5 Comprehensive training is included covering daily operation routine maintenance troubleshooting safety procedures Training occurs both during factory acceptance testing F.A.Tand onsite during commissioning We provide full digital manuals video libraries
